Início / Equipamentos / Envasadora e tampadora rotativa compacta/de poucos cabeçotes (1–8 cabeçotes) / Syrup Processing Equipment — Syrup Filling and Capping Machine — Rotary Liquid Filling Machine
SED-4-2YTG-7
Consultar
SED-4-2YTG-7
SED · SED-4-2YTG-7 · Em destaque
SED-4-2YTG-7 — Rotary Liquid Filling Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-4-2YTG-7 is a fully automatic dual-station liquid filling and capping machine designed to GMP pharmaceutical-grade standards. It integrates 4-head piston-pump filling with 2-head rotary capping in a single compac
Prazo de entrega
Consultar
Capacidade de produção
80–100 frascos/min
Como funciona
Bottles are conveyed on a star-wheel indexing system. The 4-head piston pump meters the fill volume precisely; the injection nozzle descends into the bottle (lifting fill) to ensure complete and splash-free injection. After filling, a swing arm places the cap; the patented pre-rotation mechanism pre-spins the cap before the dual servo-motor capping heads apply final torque. An eccentric-cam transmission drives the entire sequence with low noise and long service life. The star-wheel overload-protection device stops the machine automatically if bottle jamming is detected.
Processo de funcionamento
1Bottles are conveyed on a star-wheel indexing system.
2The 4-head piston pump meters the fill volume precisely; the injection nozzle descends into the bottle (lifting fill) to ensure complete and splash-free injection.
3After filling, a swing arm places the cap; the patented pre-rotation mechanism pre-spins the cap before the dual servo-motor capping heads apply final torque.
4An eccentric-cam transmission drives the entire sequence with low noise and long service life.
5The star-wheel overload-protection device stops the machine automatically if bottle jamming is detected.
Especificações técnicas
Especificações da variante: SED-4-2YTG-7
Especificações
Modelo
SED-4-2YTG-7
Capacidade de produção
80–100 frascos/min
Utilidades
Power supply: 220 V / 50 Hz, 2.0 kW; Compressed air: 1.3 m³/h at 0.6–0.8 MPa
Dimensões
Área de instalação
Machine dimensions: 3000 × 2500 × 2000 mm (L × W × H); Net weight: 1000 kg
Materiais
Materiais de contato
316L stainless steel (all product-contact surfaces); Pharmaceutical-grade silicone tubing (filling lines)
Materiais do corpo
304 stainless steel (machine frame and panels); High-clarity plexiglass (observation doors and outer frame)
Características principais
4-head piston pump filling combined with 2-head rotary capping in one integrated machine
Patented pre-rotation capping mechanism achieves automatic capping success rate ≥99% and plug success rate ≥99%
Servo motor capping with torque and speed adjustable directly on the HMI touch screen
Lifting (dive-nozzle) filling ensures effective injection with no product loss
No-bottle no-fill precision detection for zero waste
PLC fully automatic control with fault alarm, door-open interlock, and mechanical overload auto-stop
40-litre integrated material hopper; optional liquid-level controller + pneumatic diaphragm feed pump
Filling accuracy ≤±1%; minimum fill-to-cap cycle 0.5 s
Cam-controlled capping lift mechanism for structural stability and long life
Full stainless steel construction with HD plexiglass observation panels; GMP-compliant open design
Dual-station (fill + cap) integration saves floor space and eliminates inter-machine transfer
Servo-driven capping with HMI torque control ensures consistent seal quality without operator adjustment
Patented pre-rotation mechanism significantly reduces cap cross-threading rejects
Suitable for a wide range of liquid products including eye drops, essential oils, lotions, tinctures, and iodine solutions
All pharmaceutical-contact surfaces are 316L stainless steel and silicone — easy CIP/SIP
Transparent plexiglass enclosure enables real-time visual inspection without stopping production
GMP-designed with no dead-angle cleaning points and tool-free disassembly of filling assemblies
Aplicações
Eye drop bottles (30–150 ml)
Essential oil bottles
Lotion and emulsion bottles
Cosmetic water bottles
Iodine solution
Wind-relief oil
Tinctures
Oral syrup and liquid oral preparations
Setores
Fabricação farmacêutica
Cosméticos e cuidados pessoais
Health supplements (liquid dosage)
Marcas dos componentes
PLC: Delta (Taiwan) DVP-32EH
HMI Touch Screen: Weinview (Shanghai) GT070HE-WiFi
Variable Frequency Drive: Delta (Taiwan) VFD4A8MS21ANSAA
Main Motor: Liming (Taiwan) M12-4-750-TJ
Conveyor Motor: Jingyan (Xiamen) 90YS90GY22
Circuit Breaker: Chint (Zhejiang) DZ47-60 C32
AC Contactor: Schneider Electric (France) LC1N2510M5N
Intermediate Relay: Schneider Electric (France) RXM2LB2BD
Power Indicator: Tend (Taiwan) AD22-22DS
Photoelectric Sensor: SICK (France) GTB6N1211
Solenoid Valve: Chivie (Taiwan) BM520
Switching Power Supply: Mingwei (Zhejiang) LRS-100-24
Overload Micro Switch: Tend (Taiwan) TZ-7311
Rotary Encoder: Omron (Japan) E6B2-CWZ6C
Pneumatic Components: AirTAC (Taiwan)
Pressure Gauge & Filter Regulator: AirTAC (Taiwan) GFR300-08
Product-contact materials: 316L stainless steel
Frame and panels: 304 stainless steel
SED
Fale com SED Sales Team
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Conformidade
GMP-compliant design
Company patented pre-rotation capping mechanism
Limpeza e manutenção
Filling assemblies are tool-free disassembly for cleaning, disinfection, and sterilisation; All product-contact surfaces are 316L SS with no dead angles; suitable for CIP/SIP procedures
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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