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SED-3800JE-I

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SED-3800JE-I

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SED-3800JE-I — Fully Automatic Capsule Filling Machine

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SED-3800JE-I is a high-performance fully automatic 27-hole hard capsule filling machine with a 10-station intermittent rotary table,peak output 228,000 capsules/hour (3,800/min,140.7 cycles/min). This top configuration u

cGMPFDAFDA CFR 211 e-signature/e-records

Prazo de entrega

Consultar

Capacidade de produção

228000 capsules/h

Como funciona

10-station intermittent rotary table. Stations 1–2: capsules drop from hoppers into delivery plates; horizontal then vertical forks plus vacuum suction push capsules into die holes; cap and body are separated. Station 3: upper module rises, lower module moves outward. Station 4: powder in dosing chamber compressed five times and pushed into capsule body. Station 5: reserved expansion station for optional pellet filling device (pellets only or mixed pellet+powder). Station 6: vacuum cleaning pipe rejects defective unseparated capsules. Station 7: lower module moves inward and rises. Station 8: locking push rod rises to lock filled capsules. Station 9: elastic silicone capsule-retaining plate ejects filled capsules without blower fan — prevents powder blow-back and dust. Station 10: telescoping hollow tappet (ventilating rod) cleans die-hole inner walls in-process.

Processo de funcionamento

110-station intermittent rotary table.

2Stations 1–2: capsules drop from hoppers into delivery plates; horizontal then vertical forks plus vacuum suction push capsules into die holes; cap and body are separated.

3Station 3: upper module rises, lower module moves outward.

4Station 4: powder in dosing chamber compressed five times and pushed into capsule body.

5Station 5: reserved expansion station for optional pellet filling device (pellets only or mixed pellet+powder).

6Station 6: vacuum cleaning pipe rejects defective unseparated capsules.

7Station 7: lower module moves inward and rises.

8Station 8: locking push rod rises to lock filled capsules.

9Station 9: elastic silicone capsule-retaining plate ejects filled capsules without blower fan — prevents powder blow-back and dust.

10Station 10: telescoping hollow tappet (ventilating rod) cleans die-hole inner walls in-process.

Especificações técnicas

Especificações da variante: SED-3800JE-I

Especificações

Modelo

SED-3800JE-I

Capacidade de produção

228000 capsules/h

Tensão

AC 380V 50Hz 3-phase 4-wire

Utilidades

Power: AC 380V 50Hz 3-phase 4-wire (3P+N), main motor 6.67 kW + vacuum cleaning 3 kW (≈9.67 kW total). Compressed air (module cleaning): 6 m³/h at 0.3–0.4 MPa. Vacuum: −0.02 to −0.06 MPa (water-ring vacuum pump SK-1.2A + water tank, or external source; optional Becker KVT3.80 oil-free dry pump). Water flow: 250 L/h; inlet pipe ID 20 mm, drain pipe ID 40 mm. Industrial vacuum cleaner exhaust: 270 m³/h.

Detalhes de conformidade

Fully meets cGMP and FDA requirements. GMP validation software provided with purchase. Tablet PC control system implements FDA CFR211 electronic signatures and electronic records. Control system has OPC Server and OPC Client industrial Ethernet interface. Working environment: 21°C ±3°C, RH 40–55%. Capsule loading rate ≥99.5%. Filling difference ≤±3% (≥300 mg fill, 40–80 mesh granulated powder). Noise ≤78 dBA.

Potência

9.67 kW

Pressão de ar

Compressed air 0.3-0.4 MPa, 6 m³/h; vacuum -0.02 to -0.06 MPa

Dimensões

Comprimento

1390 mm

Largura

1400 mm

Altura

2290 mm

Peso

2500 kg

Área de instalação

1,390 mm (L) × 1,400 mm (W) × 2,290 mm (H) [2,080 + 210 mm head], 2,500 kg

Materiais

Materiais de contato

304 aço inoxidável

Características principais

10-station intermittent rotary table, 27 holes

Peak output 228,000 capsules/hour (3,800/min; stable normal >3,400/min)

Capsule sizes 00#–5#, safety A–E

Fillable: powder, granule, pellet, tablet

Filling accuracy ≤±3% (≥300 mg fill, 40–80 mesh granulated powder)

Capsule loading rate ≥99.5%; noise ≤78 dBA

Tablet PC HMI (NetSCADA TPC0804) with FDA CFR211 e-signature and e-records

OPC Server + OPC Client industrial Ethernet interface

cGMP/FDA compliant — GMP validation software included

Siemens S7-200 SMART PLC + EMDR08 expansion module

Double-sided groove cam (patent) — superior stability vs. single-sided cam

Taiwan Saifu cam indexer — low vibration at high speed

Powder homogenizing device in dosing plate — controls dose ≤±3%

Station-10 in-process die-hole cleaning — no stoppage

Station-9 elastic silicone capsule-ejection device — no fan, no dust

Powder collector — spilled powder recovered via independent circuit, reusable without sterilisation

Becker KVT3.80 oil-free dry vacuum pump (optional, replacing water-ring pump)

Variable-frequency speed regulation; fully enclosed rotating section

FDA/cGMP-ready with e-signature, e-records, OPC Server/Client — ideal for regulated US/EU pharma markets

Top configuration in the SED-3800J-I series — highest automation and compliance level

228,000 cph with >3,400/min stable production for large-batch efficiency

Double-sided groove cam delivers superior filling accuracy and machine stability

In-process Station-10 die-hole cleaning and Station-9 dust-free ejection maximise uptime

Powder collector: no re-sterilisation needed — direct cost saving for high-value APIs

Optional oil-free dry vacuum pump (Becker KVT3.80) eliminates water-ring pump maintenance

Aplicações

Hard capsule filling — pharmaceutical, nutraceutical

Powder, granule, pellet, tablet-in-capsule filling

FDA/cGMP regulated capsule production requiring e-records and e-signatures

High-output large-batch hard capsule production

Setores

Farmacêutico

Nutracêutico

Traditional Chinese medicine

Marcas dos componentes

NetSCADA / Haide (China) — tablet PC HMI TPC0804

Siemens (Germany) — PLC S7-200 SMART, expansion module EMDR08, air switches 5SY6310-7CC / 5SY6102-7CC ×2, motor protectors 3RV6011 ×3, AC contactors 3TS32 ×3

IDEC Izumi (Japan) — small relays RN2S-NL-DC24V, RN4S-NL-AC220V ×6

TE / Schneider (France) — buttons ZB2BZ101C, ZB2BZ102C, ZB2BS54C, ZB2BA6C, ZB2BG2C

MeanWell (Taiwan) — switching power supply LRS-50-24

Delta (Taiwan) — inverter MH300

Saifu Precision Machinery (Taiwan) — cam indexers R140F061202LS2, R180F101502LS1

SEW (Germany) — gearmotor R67DRS100M4BE5

YULONG Shanghai — water-ring vacuum pump SK-1.2A (standard)

Becker (Germany) — oil-free dry vacuum pump KVT3.80 (optional)

SANTK — linear bearings LBE12UU ×56, LB20UU ×20, LBE25UU ×12, LBE50UU ×4, KH2030 ×20

Tosho (Japan) — needle roller bearings CF-8 ×10, CF-12 ×3, CF-16 ×2, CF-20G ×2

SYI (Taiwan) — cam followers NATR10 ×10

SED

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Conformidade

cGMP

FDA

FDA CFR 211 e-signature/e-records

Limpeza e manutenção

Station-10 die-hole cleaning device (telescoping hollow tappet + ventilating rod) operates in-process — no machine stoppage. Powder collector recovers spilled powder via independent circuit; recovered powder reusable without sterilisation. Station-9 elastic silicone capsule-ejection device eliminates blower fan — no powder blow-back, no dust in workspace, protects electronic components. Fully enclosed rotating section: oil-free working surface, reduced cross-contamination. Powder collector pipe: hard fittings 304 stainless steel; hose PE tube; titanium alloy carbon rod filter inside collector — GMP compliant.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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