Startseite / Maschinen / Automatische Hochleistungs-Kapselfüllmaschine (≥2500 Kapseln/min) / Hard Capsule Filling Machine — Fully Automatic Capsule Filling Machine

SED-3800JE-I

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SED-3800JE-I

SED · SED-3800JE-I · Hervorgehoben

SED-3800JE-I — Fully Automatic Capsule Filling Machine

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SED-3800JE-I is a high-performance fully automatic 27-hole hard capsule filling machine with a 10-station intermittent rotary table,peak output 228,000 capsules/hour (3,800/min,140.7 cycles/min). This top configuration u

cGMPFDAFDA CFR 211 e-signature/e-records

Lieferzeit

Auf Anfrage

Durchsatz

228000 capsules/h

Funktionsweise

10-station intermittent rotary table. Stations 1–2: capsules drop from hoppers into delivery plates; horizontal then vertical forks plus vacuum suction push capsules into die holes; cap and body are separated. Station 3: upper module rises, lower module moves outward. Station 4: powder in dosing chamber compressed five times and pushed into capsule body. Station 5: reserved expansion station for optional pellet filling device (pellets only or mixed pellet+powder). Station 6: vacuum cleaning pipe rejects defective unseparated capsules. Station 7: lower module moves inward and rises. Station 8: locking push rod rises to lock filled capsules. Station 9: elastic silicone capsule-retaining plate ejects filled capsules without blower fan — prevents powder blow-back and dust. Station 10: telescoping hollow tappet (ventilating rod) cleans die-hole inner walls in-process.

Prozessbeschreibung

110-station intermittent rotary table.

2Stations 1–2: capsules drop from hoppers into delivery plates; horizontal then vertical forks plus vacuum suction push capsules into die holes; cap and body are separated.

3Station 3: upper module rises, lower module moves outward.

4Station 4: powder in dosing chamber compressed five times and pushed into capsule body.

5Station 5: reserved expansion station for optional pellet filling device (pellets only or mixed pellet+powder).

6Station 6: vacuum cleaning pipe rejects defective unseparated capsules.

7Station 7: lower module moves inward and rises.

8Station 8: locking push rod rises to lock filled capsules.

9Station 9: elastic silicone capsule-retaining plate ejects filled capsules without blower fan — prevents powder blow-back and dust.

10Station 10: telescoping hollow tappet (ventilating rod) cleans die-hole inner walls in-process.

Technische Daten

Technische Daten für Variante: SED-3800JE-I

Technische Daten

Modell

SED-3800JE-I

Durchsatz

228000 capsules/h

Spannung

AC 380V 50Hz 3-phase 4-wire

Versorgung

Power: AC 380V 50Hz 3-phase 4-wire (3P+N), main motor 6.67 kW + vacuum cleaning 3 kW (≈9.67 kW total). Compressed air (module cleaning): 6 m³/h at 0.3–0.4 MPa. Vacuum: −0.02 to −0.06 MPa (water-ring vacuum pump SK-1.2A + water tank, or external source; optional Becker KVT3.80 oil-free dry pump). Water flow: 250 L/h; inlet pipe ID 20 mm, drain pipe ID 40 mm. Industrial vacuum cleaner exhaust: 270 m³/h.

Konformitätsangaben

Fully meets cGMP and FDA requirements. GMP validation software provided with purchase. Tablet PC control system implements FDA CFR211 electronic signatures and electronic records. Control system has OPC Server and OPC Client industrial Ethernet interface. Working environment: 21°C ±3°C, RH 40–55%. Capsule loading rate ≥99.5%. Filling difference ≤±3% (≥300 mg fill, 40–80 mesh granulated powder). Noise ≤78 dBA.

Leistung

9.67 kW

Luftdruck

Compressed air 0.3-0.4 MPa, 6 m³/h; vacuum -0.02 to -0.06 MPa

Abmessungen

Länge

1390 mm

Breite

1400 mm

Höhe

2290 mm

Gewicht

2500 kg

Aufstellfläche

1,390 mm (L) × 1,400 mm (W) × 2,290 mm (H) [2,080 + 210 mm head], 2,500 kg

Werkstoffe

Kontaktwerkstoffe

304 Edelstahl

Wesentliche Merkmale

10-station intermittent rotary table, 27 holes

Peak output 228,000 capsules/hour (3,800/min; stable normal >3,400/min)

Capsule sizes 00#–5#, safety A–E

Fillable: powder, granule, pellet, tablet

Filling accuracy ≤±3% (≥300 mg fill, 40–80 mesh granulated powder)

Capsule loading rate ≥99.5%; noise ≤78 dBA

Tablet PC HMI (NetSCADA TPC0804) with FDA CFR211 e-signature and e-records

OPC Server + OPC Client industrial Ethernet interface

cGMP/FDA compliant — GMP validation software included

Siemens S7-200 SMART PLC + EMDR08 expansion module

Double-sided groove cam (patent) — superior stability vs. single-sided cam

Taiwan Saifu cam indexer — low vibration at high speed

Powder homogenizing device in dosing plate — controls dose ≤±3%

Station-10 in-process die-hole cleaning — no stoppage

Station-9 elastic silicone capsule-ejection device — no fan, no dust

Powder collector — spilled powder recovered via independent circuit, reusable without sterilisation

Becker KVT3.80 oil-free dry vacuum pump (optional, replacing water-ring pump)

Variable-frequency speed regulation; fully enclosed rotating section

FDA/cGMP-ready with e-signature, e-records, OPC Server/Client — ideal for regulated US/EU pharma markets

Top configuration in the SED-3800J-I series — highest automation and compliance level

228,000 cph with >3,400/min stable production for large-batch efficiency

Double-sided groove cam delivers superior filling accuracy and machine stability

In-process Station-10 die-hole cleaning and Station-9 dust-free ejection maximise uptime

Powder collector: no re-sterilisation needed — direct cost saving for high-value APIs

Optional oil-free dry vacuum pump (Becker KVT3.80) eliminates water-ring pump maintenance

Anwendungen

Hard capsule filling — pharmaceutical, nutraceutical

Powder, granule, pellet, tablet-in-capsule filling

FDA/cGMP regulated capsule production requiring e-records and e-signatures

High-output large-batch hard capsule production

Branchen

Pharma

Nutrazeutisch

Traditional Chinese medicine

Komponentenhersteller

NetSCADA / Haide (China) — tablet PC HMI TPC0804

Siemens (Germany) — PLC S7-200 SMART, expansion module EMDR08, air switches 5SY6310-7CC / 5SY6102-7CC ×2, motor protectors 3RV6011 ×3, AC contactors 3TS32 ×3

IDEC Izumi (Japan) — small relays RN2S-NL-DC24V, RN4S-NL-AC220V ×6

TE / Schneider (France) — buttons ZB2BZ101C, ZB2BZ102C, ZB2BS54C, ZB2BA6C, ZB2BG2C

MeanWell (Taiwan) — switching power supply LRS-50-24

Delta (Taiwan) — inverter MH300

Saifu Precision Machinery (Taiwan) — cam indexers R140F061202LS2, R180F101502LS1

SEW (Germany) — gearmotor R67DRS100M4BE5

YULONG Shanghai — water-ring vacuum pump SK-1.2A (standard)

Becker (Germany) — oil-free dry vacuum pump KVT3.80 (optional)

SANTK — linear bearings LBE12UU ×56, LB20UU ×20, LBE25UU ×12, LBE50UU ×4, KH2030 ×20

Tosho (Japan) — needle roller bearings CF-8 ×10, CF-12 ×3, CF-16 ×2, CF-20G ×2

SYI (Taiwan) — cam followers NATR10 ×10

SED

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Konformität

cGMP

FDA

FDA CFR 211 e-signature/e-records

Reinigung und Wartung

Station-10 die-hole cleaning device (telescoping hollow tappet + ventilating rod) operates in-process — no machine stoppage. Powder collector recovers spilled powder via independent circuit; recovered powder reusable without sterilisation. Station-9 elastic silicone capsule-ejection device eliminates blower fan — no powder blow-back, no dust in workspace, protects electronic components. Fully enclosed rotating section: oil-free working surface, reduced cross-contamination. Powder collector pipe: hard fittings 304 stainless steel; hose PE tube; titanium alloy carbon rod filter inside collector — GMP compliant.

Dokumentation

Datenblatt (PDF)

Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)

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Bedienhandbuch

Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)

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Vergleichsdatenblatt (Standard und Economy)

Vergleich der Konfigurationen · Originaldokument (Englisch)

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IQ / OQ / PQ-Protokolle

Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)

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FAT / SAT-Protokolle

Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)

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CAD-Zeichnungen (STEP / IGES / DWG)

Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)

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Kalibrierzertifikate

Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)

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DQ (Designqualifizierung)

Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)

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Werkstoffzeugnisse

Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)

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