Início / Equipamentos / Encapsuladora automática de alta produção (≥2500 cápsulas/min) / Hard Capsule Filling Machine — Fully Automatic Capsule Filling Machine
SED-3800J-I
Consultar
SED · SED-3800J-I · Em destaque
SED-3800J-I — Fully Automatic Capsule Filling Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-3800J-I is an automatic capsule filling machine designed to separate, fill, and lock hard capsules (00#–5# and safety capsules A–E). It is an advanced product with high output and multi-functionality, featuring good
Prazo de entrega
Consultar
Capacidade de produção
3400–3800 capsules/min
Como funciona
The machine operates with a turntable that works intermittently across 10 stations. Stations 1–2: Capsules from the hopper enter two delivery plates vertically via funnels; horizontal forks push them to correction blocks, then vertical forks and vacuum suction feed capsules into die holes and separate cap from body. Station 3: Upper module moves up; lower module moves outward for filling. Station 4: Powder filling — powder compressed five times and pushed into capsule body. Station 5: Reserved for optional pellet filling device (pellets alone or mixed with powder). Station 6: Vacuum cleaning pipe rejects defective unseparated capsules. Station 7: Lower module moves inward and rises. Station 8: Locking push rod rises to lock filled capsules. Station 9: Locked capsules pushed out and collected. Station 10: Cleaning system cleans die holes; cycle repeats.
Processo de funcionamento
1The machine operates with a turntable that works intermittently across 10 stations.
2Stations 1–2: Capsules from the hopper enter two delivery plates vertically via funnels; horizontal forks push them to correction blocks, then vertical forks and vacuum suction feed capsules into die holes and separate cap from body.
3Station 3: Upper module moves up; lower module moves outward for filling.
4Station 4: Powder filling — powder compressed five times and pushed into capsule body.
5Station 5: Reserved for optional pellet filling device (pellets alone or mixed with powder).
6Station 6: Vacuum cleaning pipe rejects defective unseparated capsules.
7Station 7: Lower module moves inward and rises.
8Station 8: Locking push rod rises to lock filled capsules.
9Station 9: Locked capsules pushed out and collected.
10Station 10: Cleaning system cleans die holes; cycle repeats.
Especificações técnicas
Especificações da variante: SED-3800J-I
Especificações
Modelo
SED-3800J-I
Capacidade de produção
3400–3800 capsules/min
Tensão
AC 380V 50HZ 3P4W
Utilidades
Power: AC 380V 50Hz 3P4W, main motor 6.67 kW + vacuum cleaning 3 kW (≈9.67 kW total). Compressed air: 6 m³/h at 0.3–0.4 MPa. Vacuum: −0.02 to −0.06 MPa (water-ring vacuum pump SK-1.2A YULONG + water tank, or external water source). Water flow: 250 L/h; inlet pipe ID 20 mm, drain pipe ID 40 mm.
Detalhes de conformidade
Designed to GMP requirements. Qualified rate ≥99.5%. Filling difference ≤±3% (40–80 mesh powder, fill >300 mg). Noise ≤78 dBA. Working environment: 21°C ±3°C, RH 40–55%.
Potência
9.67 kW
Pressão de ar
0.3-0.4MPa
Dimensões
Comprimento
1390 mm
Largura
1400 mm
Altura
2290 mm
Peso
2500 kg
Área de instalação
1,390 mm (L) × 1,400 mm (W) × 2,290 mm (H) [2,080 + 210 mm head]
Materiais
Materiais de contato
304 high-quality stainless steel
Materiais do corpo
304 high-quality stainless steel
Características principais
Low energy consumption, high output — max 3,800 caps/min (27 die holes, 140.7 cycles/min); stable normal output >3,400 caps/min
Driven by Taiwan Saifu Precision Machinery cam indexer — low vibration and noise at high speed
New transmission structure: simple, stable, low noise, easy maintenance; rotating parts fully enclosed
Six sets of filling holders enclosed in stainless steel plates — prevents powder leakage, cleaner working surface
Electrical components from Siemens (Germany), IDEC (Japan), Schneider (France) — safe and reliable
No-material / no-capsule protection: automatic shutdown when hopper is empty; buzzer alarm for insufficient capsules
Siemens SMART700 touch screen and S7-200 SMART PLC: displays output/min, cumulative output, alarm prompts, fault diagnostics
Innovative double-sided groove cam mechanism (vs. single-sided groove cams on standard machines) — more stable transmission, improved filling accuracy
Powder homogenizing device in dosing plate — controls dose difference within ±3%, qualified rate ≥99.5%
Station 10 die-hole cleaning device (telescoping hollow tappet) — cleans die holes without stopping machine
Powder collector: spilled powder collected via independent pipe and returned to hopper — reduces waste
Convenient mold replacement via positioning holes — high repeatability, fast changeover
High output up to 3,800 capsules/min for large-batch pharmaceutical production
Double-sided groove cam design delivers superior stability and filling accuracy vs. industry-standard single-sided cams
Station-10 in-process die-hole cleaning — no stoppages required
Powder collector returns spilled powder directly to hopper — no sterilisation needed, reduces cost
Optional pellet filling device on reserved Station 5 (pellets only or mixed pellet+powder)
304 stainless steel for all drug-contact parts — GMP compliant
Communication port reserved for computer network integration
Aplicações
Hard gelatin / HPMC capsule filling — 00#–5# and safety capsules A–E
Powder filling
Pellet filling (with optional pellet device)
Large-batch pharmaceutical capsule production
Setores
Farmacêutico
Nutraceutical / dietary supplements
Marcas dos componentes
SIEMENS (Germany) — touch screen SMART700, PLC S7-200 SMART, air switches 5SY6310-7CC / 5SY6102-7CC, motor protectors 3RV6011, AC contactors 3TS32
IDEC (Japan) — small relays RM2S-UL-DC24V, RM4S-UL-IC220V
TE / Schneider (France) — buttons ZB2BZ101C, ZB2BZ102C, ZB2BZ103C, ZB2BS54C, ZB2BA6C, ZB2BD3C, ZB2BG2C
MeanWell (Taiwan) — switching power supply LRS-50-24
Delta (Taiwan) — inverter MH300
Saifu Precision Machinery (Taiwan) — cam indexers R140F061202LS2, R180F101502LS1
SEW (Taiwan/Germany) — gearmotor R67DRS100M4BE5
YULONG (China) — water-ring vacuum pump SK-1.2A
SANTK — linear bearings LBE12UU, LB20UU, LBE25UU, LBE50UU, KH2030
IKO (Japan) — needle roller bearings CF8, CF12, CF16, CF20
SYI (Taiwan) — cam followers NATR10
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
GMP
Limpeza e manutenção
Station-10 die-hole cleaning device (telescoping hollow tappet) operates in-process — no need to stop the machine. Powder collector returns spilled powder via independent pipe. Fully enclosed rotating section keeps working surface oil-free, reducing cross-contamination and cleaning time.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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