Startseite / Maschinen / Automatische Hochleistungs-Kapselfüllmaschine (≥2500 Kapseln/min) / Hard Capsule Filling Machine — Fully Automatic Capsule Filling Machine
SED-3800J-I
Auf Anfrage
SED · SED-3800J-I · Hervorgehoben
SED-3800J-I — Fully Automatic Capsule Filling Machine
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-3800J-I is an automatic capsule filling machine designed to separate, fill, and lock hard capsules (00#–5# and safety capsules A–E). It is an advanced product with high output and multi-functionality, featuring good
Lieferzeit
Auf Anfrage
Durchsatz
3400–3800 capsules/min
Funktionsweise
The machine operates with a turntable that works intermittently across 10 stations. Stations 1–2: Capsules from the hopper enter two delivery plates vertically via funnels; horizontal forks push them to correction blocks, then vertical forks and vacuum suction feed capsules into die holes and separate cap from body. Station 3: Upper module moves up; lower module moves outward for filling. Station 4: Powder filling — powder compressed five times and pushed into capsule body. Station 5: Reserved for optional pellet filling device (pellets alone or mixed with powder). Station 6: Vacuum cleaning pipe rejects defective unseparated capsules. Station 7: Lower module moves inward and rises. Station 8: Locking push rod rises to lock filled capsules. Station 9: Locked capsules pushed out and collected. Station 10: Cleaning system cleans die holes; cycle repeats.
Prozessbeschreibung
1The machine operates with a turntable that works intermittently across 10 stations.
2Stations 1–2: Capsules from the hopper enter two delivery plates vertically via funnels; horizontal forks push them to correction blocks, then vertical forks and vacuum suction feed capsules into die holes and separate cap from body.
3Station 3: Upper module moves up; lower module moves outward for filling.
4Station 4: Powder filling — powder compressed five times and pushed into capsule body.
5Station 5: Reserved for optional pellet filling device (pellets alone or mixed with powder).
6Station 6: Vacuum cleaning pipe rejects defective unseparated capsules.
7Station 7: Lower module moves inward and rises.
8Station 8: Locking push rod rises to lock filled capsules.
9Station 9: Locked capsules pushed out and collected.
10Station 10: Cleaning system cleans die holes; cycle repeats.
Technische Daten
Technische Daten für Variante: SED-3800J-I
Technische Daten
Modell
SED-3800J-I
Durchsatz
3400–3800 capsules/min
Spannung
AC 380V 50HZ 3P4W
Versorgung
Power: AC 380V 50Hz 3P4W, main motor 6.67 kW + vacuum cleaning 3 kW (≈9.67 kW total). Compressed air: 6 m³/h at 0.3–0.4 MPa. Vacuum: −0.02 to −0.06 MPa (water-ring vacuum pump SK-1.2A YULONG + water tank, or external water source). Water flow: 250 L/h; inlet pipe ID 20 mm, drain pipe ID 40 mm.
Konformitätsangaben
Designed to GMP requirements. Qualified rate ≥99.5%. Filling difference ≤±3% (40–80 mesh powder, fill >300 mg). Noise ≤78 dBA. Working environment: 21°C ±3°C, RH 40–55%.
Leistung
9.67 kW
Luftdruck
0.3-0.4MPa
Abmessungen
Länge
1390 mm
Breite
1400 mm
Höhe
2290 mm
Gewicht
2500 kg
Aufstellfläche
1,390 mm (L) × 1,400 mm (W) × 2,290 mm (H) [2,080 + 210 mm head]
Werkstoffe
Kontaktwerkstoffe
304 high-quality stainless steel
Gehäusewerkstoffe
304 high-quality stainless steel
Wesentliche Merkmale
Low energy consumption, high output — max 3,800 caps/min (27 die holes, 140.7 cycles/min); stable normal output >3,400 caps/min
Driven by Taiwan Saifu Precision Machinery cam indexer — low vibration and noise at high speed
New transmission structure: simple, stable, low noise, easy maintenance; rotating parts fully enclosed
Six sets of filling holders enclosed in stainless steel plates — prevents powder leakage, cleaner working surface
Electrical components from Siemens (Germany), IDEC (Japan), Schneider (France) — safe and reliable
No-material / no-capsule protection: automatic shutdown when hopper is empty; buzzer alarm for insufficient capsules
Siemens SMART700 touch screen and S7-200 SMART PLC: displays output/min, cumulative output, alarm prompts, fault diagnostics
Innovative double-sided groove cam mechanism (vs. single-sided groove cams on standard machines) — more stable transmission, improved filling accuracy
Powder homogenizing device in dosing plate — controls dose difference within ±3%, qualified rate ≥99.5%
Station 10 die-hole cleaning device (telescoping hollow tappet) — cleans die holes without stopping machine
Powder collector: spilled powder collected via independent pipe and returned to hopper — reduces waste
Convenient mold replacement via positioning holes — high repeatability, fast changeover
High output up to 3,800 capsules/min for large-batch pharmaceutical production
Double-sided groove cam design delivers superior stability and filling accuracy vs. industry-standard single-sided cams
Station-10 in-process die-hole cleaning — no stoppages required
Powder collector returns spilled powder directly to hopper — no sterilisation needed, reduces cost
Optional pellet filling device on reserved Station 5 (pellets only or mixed pellet+powder)
304 stainless steel for all drug-contact parts — GMP compliant
Communication port reserved for computer network integration
Anwendungen
Hard gelatin / HPMC capsule filling — 00#–5# and safety capsules A–E
Powder filling
Pellet filling (with optional pellet device)
Large-batch pharmaceutical capsule production
Branchen
Pharma
Nutraceutical / dietary supplements
Komponentenhersteller
SIEMENS (Germany) — touch screen SMART700, PLC S7-200 SMART, air switches 5SY6310-7CC / 5SY6102-7CC, motor protectors 3RV6011, AC contactors 3TS32
IDEC (Japan) — small relays RM2S-UL-DC24V, RM4S-UL-IC220V
TE / Schneider (France) — buttons ZB2BZ101C, ZB2BZ102C, ZB2BZ103C, ZB2BS54C, ZB2BA6C, ZB2BD3C, ZB2BG2C
MeanWell (Taiwan) — switching power supply LRS-50-24
Delta (Taiwan) — inverter MH300
Saifu Precision Machinery (Taiwan) — cam indexers R140F061202LS2, R180F101502LS1
SEW (Taiwan/Germany) — gearmotor R67DRS100M4BE5
YULONG (China) — water-ring vacuum pump SK-1.2A
SANTK — linear bearings LBE12UU, LB20UU, LBE25UU, LBE50UU, KH2030
IKO (Japan) — needle roller bearings CF8, CF12, CF16, CF20
SYI (Taiwan) — cam followers NATR10
SED
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Konformität
GMP
Reinigung und Wartung
Station-10 die-hole cleaning device (telescoping hollow tappet) operates in-process — no need to stop the machine. Powder collector returns spilled powder via independent pipe. Fully enclosed rotating section keeps working surface oil-free, reducing cross-contamination and cleaning time.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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