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SED-340ZMJ-E
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SED-340ZMJ-E
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SED-340ZMJ-E — Automatic Film-Casting Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-340ZMJ-E custom automatic film-casting machine for oral-soluble film (mouth-dissolving film) production. Coats liquid material evenly on a release film to form thin film products; configurable for guiding/correction,
Prazo de entrega
Consultar
Capacidade de produção
0.1–1.5 m/min (line speed; 0.1-1.5 m/min depending on solids content)
Como funciona
Liquid coating material is metered (peristaltic pump with level-switch auto top-up) onto a comma-knife coating head with servo-controlled gap to set film thickness; coating width is adjustable for trial vs production. The coated film passes through two independent drying zones with internal forced hot-air circulation, exhausted via a centrifugal fan. Each zone has independent PID control of temperature (RT to 99°C ±2°C), humidity and solvent concentration; built-in H14 HEPA filter ensures GMP-compliant heated air. A correction (web guide) keeps the carrier film centered ±1.0 mm. Dual rewind with air-shaft and magnetic-particle tension control collects the finished film, with laser diameter measurement.
Processo de funcionamento
1Liquid coating material is metered (peristaltic pump with level-switch auto top-up) onto a comma-knife coating head with servo-controlled gap to set film thickness; coating width is adjustable for trial vs production.
2The coated film passes through two independent drying zones with internal forced hot-air circulation, exhausted via a centrifugal fan.
3Each zone has independent PID control of temperature (RT to 99°C ±2°C), humidity and solvent concentration; built-in H14 HEPA filter ensures GMP-compliant heated air.
4A correction (web guide) keeps the carrier film centered ±1.0 mm.
5Dual rewind with air-shaft and magnetic-particle tension control collects the finished film, with laser diameter measurement.
Especificações técnicas
Especificações da variante: SED-340ZMJ-E
Especificações
Modelo
SED-340ZMJ-E
Capacidade de produção
0.1–1.5 m/min (line speed; 0.1-1.5 m/min depending on solids content)
Tensão
380 V 50 Hz
Potência
38 kW
Dimensões
Comprimento
5500 mm
Largura
1620 mm
Altura
2050 mm
Materiais
Materiais de contato
Stainless steel and non-toxic materials (rollers, drying tunnels) — GMP-compliant
Materiais do corpo
Stainless-steel sealed isolation between drive zone and operation zone; modular cylindrical-pin-located screw-fastened modules
Características principais
Effective coating width 340 mm; roller face 400 mm
Line speed 0.1-1.5 m/min (solids-content dependent)
Unwind/rewind diameter ≤Ø350 mm
Built-in hot-air drying with centrifugal exhaust
Temperature control: ambient to 99°C ±2°C
Edge accuracy ±1.0 mm
Total installed power 38 kW; 380 V 50 Hz
Comma-knife coating head with servo thickness adjust
Peristaltic pump auto-feed with level-switch top-up
2 independent drying zones with PID control of temperature/humidity/solvent concentration
H14 HEPA filter on heated air for GMP compliance
Web-guide correction for carrier film
Dual rewind with air-shaft + magnetic-particle tension control
Laser sensor for roll diameter measurement
Standard slitter 110 mm × 3 lanes
Modular construction (modules can be removed/added; pin-located, screw-fastened)
Lower drive zone fully isolated from upper operation zone with stainless-steel sealing
All product-contact parts (rollers, drying tunnels) in stainless-steel and non-toxic materials — GMP-compliant
All electrics meet UL safety standards
12-inch true-color HMI touchscreen, IP54, with TCP/IP, USB, audit trail, electronic signature/record (21 CFR Part 11 friendly), user management, multi-language
Safety door with interlock auto-stop; tri-color (red/orange/green) signal lamp
Low-roll alarm with auto-stop; material-out alarm with auto-stop
Power-fail data retention; manual restart with last format reload
Domestic-first oral-soluble film casting line — proven GMP/UL compliance
Comma-knife head + servo thickness control for precise film thickness
Two independent zone PID controls deliver stable, safe drying
Audit trail + electronic signature aligned with FDA 21 CFR Part 11
Aplicações
Production of oral-soluble (mouth-dissolving) film
Coating-and-drying of pharmaceutical thin films
Cosmetics, health-product and food-grade thin films
Coating composite production on paper / film / metallic film
Setores
Farmacêutico
Cosméticos
Nutraceutical / health products
Food
Marcas dos componentes
PLC (standard)
Panasonic
HMI (standard)
Weintek
PLC (optional, 21 CFR)
Siemens 1200
HMI (optional)
Siemens TP1200
Film thickness photo-control sensor (optional)
Keyence
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant design
UL safety-standard design
21 CFR Part 11 (with optional Siemens stack)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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