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SED-340ZMJ-E

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SED-340ZMJ-E

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SED-340ZMJ-E — Automatic Film-Casting Machine

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SED-340ZMJ-E custom automatic film-casting machine for oral-soluble film (mouth-dissolving film) production. Coats liquid material evenly on a release film to form thin film products; configurable for guiding/correction,

GMP-compliant designUL safety-standard design21 CFR Part 11 (with optional Siemens stack)

Délai de livraison

Sur devis

Cadence

0.1–1.5 m/min (line speed; 0.1-1.5 m/min depending on solids content)

Fonctionnement

Liquid coating material is metered (peristaltic pump with level-switch auto top-up) onto a comma-knife coating head with servo-controlled gap to set film thickness; coating width is adjustable for trial vs production. The coated film passes through two independent drying zones with internal forced hot-air circulation, exhausted via a centrifugal fan. Each zone has independent PID control of temperature (RT to 99°C ±2°C), humidity and solvent concentration; built-in H14 HEPA filter ensures GMP-compliant heated air. A correction (web guide) keeps the carrier film centered ±1.0 mm. Dual rewind with air-shaft and magnetic-particle tension control collects the finished film, with laser diameter measurement.

Processus de fonctionnement

1Liquid coating material is metered (peristaltic pump with level-switch auto top-up) onto a comma-knife coating head with servo-controlled gap to set film thickness; coating width is adjustable for trial vs production.

2The coated film passes through two independent drying zones with internal forced hot-air circulation, exhausted via a centrifugal fan.

3Each zone has independent PID control of temperature (RT to 99°C ±2°C), humidity and solvent concentration; built-in H14 HEPA filter ensures GMP-compliant heated air.

4A correction (web guide) keeps the carrier film centered ±1.0 mm.

5Dual rewind with air-shaft and magnetic-particle tension control collects the finished film, with laser diameter measurement.

Caractéristiques techniques

Caractéristiques de la variante : SED-340ZMJ-E

Caractéristiques

Modèle

SED-340ZMJ-E

Cadence

0.1–1.5 m/min (line speed; 0.1-1.5 m/min depending on solids content)

Tension

380 V 50 Hz

Puissance

38 kW

Dimensions

Longueur

5500 mm

Largeur

1620 mm

Hauteur

2050 mm

Matériaux

Matériaux en contact

Stainless steel and non-toxic materials (rollers, drying tunnels) — GMP-compliant

Matériaux du bâti

Stainless-steel sealed isolation between drive zone and operation zone; modular cylindrical-pin-located screw-fastened modules

Caractéristiques principales

Effective coating width 340 mm; roller face 400 mm

Line speed 0.1-1.5 m/min (solids-content dependent)

Unwind/rewind diameter ≤Ø350 mm

Built-in hot-air drying with centrifugal exhaust

Temperature control: ambient to 99°C ±2°C

Edge accuracy ±1.0 mm

Total installed power 38 kW; 380 V 50 Hz

Comma-knife coating head with servo thickness adjust

Peristaltic pump auto-feed with level-switch top-up

2 independent drying zones with PID control of temperature/humidity/solvent concentration

H14 HEPA filter on heated air for GMP compliance

Web-guide correction for carrier film

Dual rewind with air-shaft + magnetic-particle tension control

Laser sensor for roll diameter measurement

Standard slitter 110 mm × 3 lanes

Modular construction (modules can be removed/added; pin-located, screw-fastened)

Lower drive zone fully isolated from upper operation zone with stainless-steel sealing

All product-contact parts (rollers, drying tunnels) in stainless-steel and non-toxic materials — GMP-compliant

All electrics meet UL safety standards

12-inch true-color HMI touchscreen, IP54, with TCP/IP, USB, audit trail, electronic signature/record (21 CFR Part 11 friendly), user management, multi-language

Safety door with interlock auto-stop; tri-color (red/orange/green) signal lamp

Low-roll alarm with auto-stop; material-out alarm with auto-stop

Power-fail data retention; manual restart with last format reload

Domestic-first oral-soluble film casting line — proven GMP/UL compliance

Comma-knife head + servo thickness control for precise film thickness

Two independent zone PID controls deliver stable, safe drying

Audit trail + electronic signature aligned with FDA 21 CFR Part 11

Applications

Production of oral-soluble (mouth-dissolving) film

Coating-and-drying of pharmaceutical thin films

Cosmetics, health-product and food-grade thin films

Coating composite production on paper / film / metallic film

Secteurs

Pharmaceutique

Cosmétiques

Nutraceutical / health products

Food

Marques des composants

PLC (standard)

Panasonic

HMI (standard)

Weintek

PLC (optional, 21 CFR)

Siemens 1200

HMI (optional)

Siemens TP1200

Film thickness photo-control sensor (optional)

Keyence

SED

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Conformité

GMP-compliant design

UL safety-standard design

21 CFR Part 11 (with optional Siemens stack)