Início / Equipamentos / Misturador-granulador úmido de produção (≥200 L) / Closed Granulation Line (Wet Mixing Granulator Line)
SED-300SZX-A
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SED-300SZX-A
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SED-300SZX-A — Closed Granulation Line
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SED-300SZX-A Closed Granulation Line for 300 kg/batch. Sections: SED-1000SF-A sifter (1.5 kW, 12-200 mesh, 200-2000 kg/h, 1100×1100×1350 mm), 1000 L IBC, SED-4ZSJ-E vacuum feeders (×2, 0.4-0.6 MPa, 1440 NL/min, 600-3000
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Como funciona
Raw material is sifted by SED-1000SF-A and collected in a 1000 L IBC, then drawn into the SED-1000SZ-A by a SED-4ZSJ-E vortex vacuum feeder. Inside the granulator: dry mixing → binder addition (≥80 L pressure vessel @ 8 bar) → wet granulation by high-speed cutter. Granules discharge to SED-300ZL-A wet mill, then are vacuum-conveyed to SED-300GF-A fluid bed where pre/EU9/HEPA-filtered air is steam-heated and fluidises the bed under negative pressure for drying. Dried granules are vacuum-fed to SED-250ZL-A dry mill (multi-mill), then to a 2000 L IBC, and finally homogenised in the SED-20TH-A bin mixer.
Processo de funcionamento
1Raw material is sifted by SED-1000SF-A and collected in a 1000 L IBC, then drawn into the SED-1000SZ-A by a SED-4ZSJ-E vortex vacuum feeder.
2Inside the granulator: dry mixing → binder addition (≥80 L pressure vessel @ 8 bar) → wet granulation by high-speed cutter.
3Granules discharge to SED-300ZL-A wet mill, then are vacuum-conveyed to SED-300GF-A fluid bed where pre/EU9/HEPA-filtered air is steam-heated and fluidises the bed under negative pressure for drying.
4Dried granules are vacuum-fed to SED-250ZL-A dry mill (multi-mill), then to a 2000 L IBC, and finally homogenised in the SED-20TH-A bin mixer.
Especificações técnicas
Especificações da variante: SED-1000SF-A sifter (200-2000 kg/h)
Especificações
Modelo
SED-300SZX-A
Utilidades
Compressed air 0.4-0.6 MPa: vacuum feeders 1440 NL/min; RMG 1.5 m³/min @ 0.6 MPa; FBD 1.5 m³/min @ 0.6 MPa; steam (FBD 366 kg/h, 140 m² heater); standard plant electricity; total installed power ~117 kW
Potência
117 kW
Pressão de ar
0.4-0.6 MPa
Materiais
Materiais de contato
SS316L (RMG cutter, stirring oar; wet mill knife, crushing chamber, cleaning ball; FBD vacuum feeding port Φ102, middle chamber δ=3mm contact, trolley sample port, bottom discharging; sifter feeding/discharging hopper, sieves; dry mill knife; vacuum feeder air bin, discharging door, sucking port; IBC storage bin, feeding inlet, discharging outlet); SS304 (RMG main machine δ=6mm, side panels δ=1.5mm; cover plates δ=1.5mm; bedplates δ=6mm; ducts δ=2mm; FBD bottom δ=3mm, top chamber δ=3mm, exhaust pipe/elbow δ=1.5mm, top lift-down device, CIP cleaning ball, base support, IBC shelf, bin-mixer platform)
Materiais do corpo
SUS304 stainless steel double-wall cabinet construction (FBD δ=1.5mm); carbon-steel silencer and guard on RMG
Características principais
Fully closed line — minimised dust and cross-contamination
RMG: 1000 L, 300 kg/batch; 37 kW mixer (Jiangyin) + ABM 37 kW Siemens-spec inverter; 18.5 kW cutter + 18.5 kW inverter
Anti-static Φ150 bag filter on RMG; Φ160 window and air-seal port
Pressure vessel for binder ≥80 L @ 8 bar
RMG safety interlocks: cannot start with lid open / discharge open / no product container at outlet (proximity switch)
Fluid-bed: 140 m² steam heater, 45 kW exhaust fan + 45 kW ABM inverter, 66 CCP filter bags with 8-group impulse cleaning
FBD CIP system: 500 L cleaning tank with pump
FBD trolley with explosion-proof sample port; bag lift-down device
FBD critical/process-critical/non-critical alarm classification with auto-shutdown for critical events
21 CFR 311.65 PLC (Siemens) on FBD; UPS for power-fail data retention; printer included
SED-20TH-A bin mixer: 10" Siemens touch panel, S7-1200 PLC, OMRON optical/proximity switches, TGS rotary gear reducer 7.5 kW + worm reduction 2.2 kW, Beijing SiuPo SP-H4004SK printer, Harbin bearings
Bin mixer ≥99% mixing uniformity, 1-59 min programmable working time
300 kg/batch closed line — granulating, milling, drying, blending in one validated workflow
Schneider main electrics with Siemens PLC/HMI on RMG and FBD; AirTAC pneumatics
21 CFR 311.65 compliance on dryer; DQ/IQ/OQ validation included
FBD with bottom discharging via SS316L; cleaning balls and CIP nozzle for in-place wash
60-day delivery, 12-month warranty from commissioning, FAT prior to dispatch
Aplicações
Closed pharmaceutical granulation (high-volume tablets / capsules)
Wet granulation, drying and milling of API + excipient blends
Bulk granulating, grinding, drying, blending
Setores
Farmacêutico
Chemical
Food
Nutracêutico
Marcas dos componentes
RMG / FBD touch screen 7" + PLC: Siemens (Germany)
RMG mixing motor 37 kW + cutting motor 18.5 kW; wet mill 4 kW; dry mill 3 kW; FBD fan 45 kW: Jiangyin (China)
Inverters (37 kW / 18.5 kW / 4 kW / 3 kW / 45 kW): ABM Siemens-spec (China/Italy)
Main electrics / wet mill / dry mill electrics: Schneider (France)
Pneumatics / cylinders: AirTAC (Taiwan)
Vacuum feeder air bin: Tianjin (China)
Sifter vibration springs: Changzhou (China)
Bin-mixer touch panel 10" + PLC + frequency converter: Siemens (Germany)
Bin-mixer power supplies: Taiwan MeanWell (Taiwan)
Bin-mixer relays / contactors / breakers: Schneider (France)
Bin-mixer optical / proximity switches: OMRON (Japan)
Bin-mixer printer (SP-H4004SK): Beijing SiuPo (China)
Bin-mixer reducers (rotary gear 7.5 kW, worm 2.2 kW, spiral commutator): TGS (China)
Bin-mixer bearings: Harbin Bearing (China)
Current sensor: SSET (China)
SED
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Conformidade
GMP
21 CFR 311.65 (Siemens PLC on FBD; UPS data retention on power failure; classified critical / process-critical / non-critical alarms)
DQ / IQ / OQ validation documents
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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