Accueil / Équipements / Mélangeur-granulateur humide de production (≥200 L) / Closed Granulation Line (Wet Mixing Granulator Line)
SED-300SZX-A
Sur devis
SED-300SZX-A
SED · SED-300SZX-A · En vedette
SED-300SZX-A — Closed Granulation Line
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-300SZX-A Closed Granulation Line for 300 kg/batch. Sections: SED-1000SF-A sifter (1.5 kW, 12-200 mesh, 200-2000 kg/h, 1100×1100×1350 mm), 1000 L IBC, SED-4ZSJ-E vacuum feeders (×2, 0.4-0.6 MPa, 1440 NL/min, 600-3000
Choisir une variante (9)
Délai de livraison
Sur devis
Cadence
Contactez-nous
Fonctionnement
Raw material is sifted by SED-1000SF-A and collected in a 1000 L IBC, then drawn into the SED-1000SZ-A by a SED-4ZSJ-E vortex vacuum feeder. Inside the granulator: dry mixing → binder addition (≥80 L pressure vessel @ 8 bar) → wet granulation by high-speed cutter. Granules discharge to SED-300ZL-A wet mill, then are vacuum-conveyed to SED-300GF-A fluid bed where pre/EU9/HEPA-filtered air is steam-heated and fluidises the bed under negative pressure for drying. Dried granules are vacuum-fed to SED-250ZL-A dry mill (multi-mill), then to a 2000 L IBC, and finally homogenised in the SED-20TH-A bin mixer.
Processus de fonctionnement
1Raw material is sifted by SED-1000SF-A and collected in a 1000 L IBC, then drawn into the SED-1000SZ-A by a SED-4ZSJ-E vortex vacuum feeder.
2Inside the granulator: dry mixing → binder addition (≥80 L pressure vessel @ 8 bar) → wet granulation by high-speed cutter.
3Granules discharge to SED-300ZL-A wet mill, then are vacuum-conveyed to SED-300GF-A fluid bed where pre/EU9/HEPA-filtered air is steam-heated and fluidises the bed under negative pressure for drying.
4Dried granules are vacuum-fed to SED-250ZL-A dry mill (multi-mill), then to a 2000 L IBC, and finally homogenised in the SED-20TH-A bin mixer.
Caractéristiques techniques
Caractéristiques de la variante : SED-1000SF-A sifter (200-2000 kg/h)
Caractéristiques
Modèle
SED-300SZX-A
Fluides et énergie
Compressed air 0.4-0.6 MPa: vacuum feeders 1440 NL/min; RMG 1.5 m³/min @ 0.6 MPa; FBD 1.5 m³/min @ 0.6 MPa; steam (FBD 366 kg/h, 140 m² heater); standard plant electricity; total installed power ~117 kW
Puissance
117 kW
Pression d’air
0.4-0.6 MPa
Matériaux
Matériaux en contact
SS316L (RMG cutter, stirring oar; wet mill knife, crushing chamber, cleaning ball; FBD vacuum feeding port Φ102, middle chamber δ=3mm contact, trolley sample port, bottom discharging; sifter feeding/discharging hopper, sieves; dry mill knife; vacuum feeder air bin, discharging door, sucking port; IBC storage bin, feeding inlet, discharging outlet); SS304 (RMG main machine δ=6mm, side panels δ=1.5mm; cover plates δ=1.5mm; bedplates δ=6mm; ducts δ=2mm; FBD bottom δ=3mm, top chamber δ=3mm, exhaust pipe/elbow δ=1.5mm, top lift-down device, CIP cleaning ball, base support, IBC shelf, bin-mixer platform)
Matériaux du bâti
SUS304 stainless steel double-wall cabinet construction (FBD δ=1.5mm); carbon-steel silencer and guard on RMG
Caractéristiques principales
Fully closed line — minimised dust and cross-contamination
RMG: 1000 L, 300 kg/batch; 37 kW mixer (Jiangyin) + ABM 37 kW Siemens-spec inverter; 18.5 kW cutter + 18.5 kW inverter
Anti-static Φ150 bag filter on RMG; Φ160 window and air-seal port
Pressure vessel for binder ≥80 L @ 8 bar
RMG safety interlocks: cannot start with lid open / discharge open / no product container at outlet (proximity switch)
Fluid-bed: 140 m² steam heater, 45 kW exhaust fan + 45 kW ABM inverter, 66 CCP filter bags with 8-group impulse cleaning
FBD CIP system: 500 L cleaning tank with pump
FBD trolley with explosion-proof sample port; bag lift-down device
FBD critical/process-critical/non-critical alarm classification with auto-shutdown for critical events
21 CFR 311.65 PLC (Siemens) on FBD; UPS for power-fail data retention; printer included
SED-20TH-A bin mixer: 10" Siemens touch panel, S7-1200 PLC, OMRON optical/proximity switches, TGS rotary gear reducer 7.5 kW + worm reduction 2.2 kW, Beijing SiuPo SP-H4004SK printer, Harbin bearings
Bin mixer ≥99% mixing uniformity, 1-59 min programmable working time
300 kg/batch closed line — granulating, milling, drying, blending in one validated workflow
Schneider main electrics with Siemens PLC/HMI on RMG and FBD; AirTAC pneumatics
21 CFR 311.65 compliance on dryer; DQ/IQ/OQ validation included
FBD with bottom discharging via SS316L; cleaning balls and CIP nozzle for in-place wash
60-day delivery, 12-month warranty from commissioning, FAT prior to dispatch
Applications
Closed pharmaceutical granulation (high-volume tablets / capsules)
Wet granulation, drying and milling of API + excipient blends
Bulk granulating, grinding, drying, blending
Secteurs
Pharmaceutique
Chemical
Food
Nutraceutique
Marques des composants
RMG / FBD touch screen 7" + PLC: Siemens (Germany)
RMG mixing motor 37 kW + cutting motor 18.5 kW; wet mill 4 kW; dry mill 3 kW; FBD fan 45 kW: Jiangyin (China)
Inverters (37 kW / 18.5 kW / 4 kW / 3 kW / 45 kW): ABM Siemens-spec (China/Italy)
Main electrics / wet mill / dry mill electrics: Schneider (France)
Pneumatics / cylinders: AirTAC (Taiwan)
Vacuum feeder air bin: Tianjin (China)
Sifter vibration springs: Changzhou (China)
Bin-mixer touch panel 10" + PLC + frequency converter: Siemens (Germany)
Bin-mixer power supplies: Taiwan MeanWell (Taiwan)
Bin-mixer relays / contactors / breakers: Schneider (France)
Bin-mixer optical / proximity switches: OMRON (Japan)
Bin-mixer printer (SP-H4004SK): Beijing SiuPo (China)
Bin-mixer reducers (rotary gear 7.5 kW, worm 2.2 kW, spiral commutator): TGS (China)
Bin-mixer bearings: Harbin Bearing (China)
Current sensor: SSET (China)
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP
21 CFR 311.65 (Siemens PLC on FBD; UPS data retention on power failure; classified critical / process-critical / non-critical alarms)
DQ / IQ / OQ validation documents
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
Demander au service commercial
Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
Demander au service commercial
DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
Demander au service commercial
Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial