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SED-300GPZZH-B
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SED-300GPZZH-B — High-Speed Blister Packing + Cartoning Integrated Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-300GPZZH-B High-Speed Blister Packing + Cartoning Integrated Production Line combines the SED-270P-B full-servo high-speed blister machine (130 cycles/min) with the SED-300WZH-B high-speed cartoning machine (250–300
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Prazo de entrega
Consultar
Capacidade de produção
250–300 boxes/min
Como funciona
Integrated line operation: PVC is heated and positive-pressure formed → tablets are fed via vibrating feeder → roller heat-sealing with PTP aluminum foil → batch number coding (heated) → punching using misaligned-cutting (1 mm gap, saving ~172,800 RMB/year in material) → qualified blisters are vacuum-transferred by the servo manipulator into two conveyor belt channels → blisters queue into dual magazines of the cartoning machine → leaflet folding (300 sheets/min) → carton opening, blister + leaflet insertion, box closing, batch number embossing → dual-level detection ensures 100% qualified output → box barcode scanning and rejection of unqualified boxes.
Processo de funcionamento
1Integrated line operation: PVC is heated and positive-pressure formed → tablets are fed via vibrating feeder → roller heat-sealing with PTP aluminum foil → batch number coding (heated) → punching using misaligned-cutting (1 mm gap, saving ~172,800 RMB/year in material) → qualified blisters are vacuum-transferred by the servo manipulator into two conveyor belt channels → blisters queue into dual magazines of the cartoning machine → leaflet folding (300 sheets/min) → carton opening, blister + leaflet insertion, box closing, batch number embossing → dual-level detection ensures 100% qualified output → box barcode scanning and rejection of unqualified boxes.
Especificações técnicas
Especificações da variante: SED-270P-B blister machine (component): 120 cycles/min
Especificações
Modelo
SED-300GPZZH-B
Capacidade de produção
250–300 boxes/min
Tensão
380V/50Hz, 3-phase 5-wire
Potência
60 kW
Pressão de ar
0.5-0.7 MPa, ≥0.6 m³/min
Dimensões
Comprimento
11000 mm
Largura
1950 mm
Altura
2300 mm
Peso
12000 kg
Materiais
Materiais de contato
304 or 316 stainless steel and non-toxic materials (all drug-contact parts including charging hoppers)
Materiais do corpo
304 stainless steel cover + aluminum-alloy tempered glass protective doors
Características principais
Blister speed up to 130 cycles/min (4× traditional capacity), cartoning 250–300 boxes/min
Patented servo manipulator + intelligent two-channel two-magazine queuing — 400 blisters/min stable
Misaligned cutting with 1 mm waste edge — saves ~172,800 RMB/year versus 4–5 mm spacing on imported machines
9-point comprehensive quality detection system (drug front & back surface, leakproofness, appearance, leaflet barcode, carton barcode, box-close, batch number, box barcode)
Dual-sided intelligent drug detection — surpasses German Ulmann and Korean Xingya (single-sided only)
Flexible 1–4 blisters/box changeover via HMI parameters — no parts replacement needed
Balcony-structure design — drive unit at rear, operator-side fully open, easy cleaning, GMP-compliant
Quick-change drawer-type molds — full mold change within 30 minutes, no tools required
Three-stage heating anilox roller — uniform temperature, <10°C differential, ensures clear heat-seal reticulation
All drug-contact parts in 304 or 316 stainless steel and non-toxic materials
Blister machine: 7 servos; Cartoning machine: 11 servos + 7 stepper motors (Siemens SINAMICS S120 platform)
Surpasses German Ulmann and Korean Xingya in flexibility (1–4 blisters/box) and material savings
Dual-channel two-magazine conveyor — doubles throughput vs. single-channel domestic lines and reduces jam probability
Two-channel layout adapts to old workshop renovation — can route around pillars, unlike 3-channel imported lines
Comprehensive dual-sided quality detection system — industry-leading 9 detection items
Balcony structure meets GMP with minimal cleaning effort — all dirt falls to unified collection point below machine
Leaflet folder output 300 A4 sheets/min — HPM self-made high-speed folder, equivalent to imported GUK
Full-line automatic synchronization via German photoelectric sensors — low decibel, ergonomic design
Aplicações
High-speed pharmaceutical Al-PVC blister packaging
High-speed Al-Al cold-formed blister packaging
Capsules, tablets, sugar-coated tablets
Blister + leaflet + carton integrated packaging (1–4 blisters/box)
Setores
Farmacêutico
Marcas dos componentes
Servo motors and drives (multi-axis: 0.4/0.75/1/2/3.5 kW)
Siemens (1FL6, 6SL3210)
Power module (6SL3130-6AE15-0AB1)
Siemens
PLC CPU (CPU 1510SP-1 PN)
Siemens S7-1500 ET 200SP
HMI panel (Siemens Exquisite Panel)
Siemens
Gate magnet switches (CE-certified)
Schneider
Photoelectric sensors (functional area control)
German brand
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
GMP
CE (gate magnet switches)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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