SED-300CZQ-A
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SED-300CZQ-A — Pure Steam Generator 300 kg/h
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SED-300CZQ-A Pure Steam Generator: produces 300 kg/h pharmaceutical-grade pure steam at 0.3 MPa from a double-tubesheet, vertical falling-film evaporator (inner cylinder and all wetted parts: mirror-polished SUS316L; out
Prazo de entrega
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Capacidade de produção
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Como funciona
Feed purified water is pressurised by a CNP booster pump and metered via a Yuanyu pneumatic proportional valve into the top of the vertical evaporator, where it forms a falling film on the inner tube surfaces. Industrial steam (or electric heating elements) on the shell side vaporises the film; the resulting vapor passes through a separator that removes entrained droplets and pyrogens, yielding pure steam at the outlet (working pressure 0.3–0.35 MPa, design pressure 0.6 MPa). A sampling condenser (vertical double-tubesheet, SUS316L) allows pure-steam quality testing. Pressure transmitters, PT100 sensors, and a liquid-level transmitter (all Hangzhou Tuobao) feed the PLC for automated monitoring and alarming.
Processo de funcionamento
1Feed purified water is pressurised by a CNP booster pump and metered via a Yuanyu pneumatic proportional valve into the top of the vertical evaporator, where it forms a falling film on the inner tube surfaces.
2Industrial steam (or electric heating elements) on the shell side vaporises the film; the resulting vapor passes through a separator that removes entrained droplets and pyrogens, yielding pure steam at the outlet (working pressure 0.3–0.35 MPa, design pressure 0.6 MPa).
3A sampling condenser (vertical double-tubesheet, SUS316L) allows pure-steam quality testing.
4Pressure transmitters, PT100 sensors, and a liquid-level transmitter (all Hangzhou Tuobao) feed the PLC for automated monitoring and alarming.
Especificações técnicas
Especificações da variante: SED-300CZQ-A
Especificações
Modelo
SED-300CZQ-A
Utilidades
Purified water inlet (DN25, ISO BPE); industrial steam (industrial-steam variant) or 460V/60Hz 3-phase power 180 kW (electric variant); booster pump 0.55 kW; compressed air ~0.8 MPa for pneumatic diaphragm valves; cooling water for sampling condenser
Detalhes de conformidade
Designed per GB150 / GB151. Optional boiler: JB/T1619 (manufacture/inspection/assembly), JB/T1612-1994 (hydrostatic test 1.05 MPa), JB/T1613 (welding, 100% UT), JB/T1615-1991 (paint/package/transport), GB 13271-2014 (flue gas emission), GB/T 1576-2008 (boiler feed water).
Potência
0.55 kW
Pressão de ar
0.3 MPa pure steam outlet (working); design 0.6 MPa
Dimensões
Comprimento
1000 mm
Largura
800 mm
Altura
2590 mm
Peso
800 kg
Materiais
Materiais de contato
SUS316L (evaporator inner cylinder, separator, heating tubes, double-tubesheet flanges, cylinder flange, sample condenser, sample pipeline, all sanitary valves and tubing, booster pump wetted parts, pressure transmitter, PT100, liquid level transmitter); EPDM diaphragms; PTFE check-valve gaskets; mirror-polished interior
Materiais do corpo
SUS304 outer cylinder and machine frame (50×50 mm square tube, 2B insulation jacket); rock wool insulation 50 mm
Características principais
300 kg/h pure steam output at 0.3 MPa working pressure (design 0.6 MPa)
Double-tubesheet vertical falling-film evaporator — SUS316L inner, SUS304 outer
Mirror-polished inner surfaces; 50 mm rock-wool insulation
Siemens S7-200 PLC + 10" Siemens touch screen control
Two heating variants: industrial-steam (0.55 kW booster pump) or electric (180 kW, 460V/60Hz)
Industrial-steam consumption: ~390 kg/h steam, ~360 kg/h purified water feed
Pure-steam sampling condenser (vertical, double-tubesheet, SUS316L) included
ISO BPE compliant tubing throughout
Spirax Sarco drain (steam trap) valves
Airtac AFR-2000 air filter regulator for pneumatic valves
Shanghai Timo sanitary valves and tubing
Pressure/temperature/level monitoring with Hangzhou Tuobao transmitters
Optional 500 kg/h gas-fired boiler package (Baltur TBG burner, Danfoss pressure controller, Wika transducer, Fleck water softener)
Designed per GB150 / GB151; mirror-polished sanitary surfaces meet pharmaceutical pure-steam standards
Choice of steam-fed or electric heating to match plant utilities
Major imported brand components throughout (Siemens PLC, Spirax Sarco, Airtac, Brighty, Baltur, Danfoss, Wika, Fleck)
Integrated pure-steam sampling condenser facilitates routine quality testing
Optional turnkey boiler package available
Aplicações
Generation of pharmaceutical pure steam for SIP (sterilisation-in-place)
Pure steam supply to autoclaves and freeze dryers
Supply of pure steam to WFI distillation columns
Setores
Pharmaceutical (injectables / sterile manufacturing)
Biotecnologia
Sterile manufacturing
Marcas dos componentes
PLC (S7-200)
Siemens
Touch screen HMI (10")
Siemens
Booster pump (0.55 kW, SUS316L)
CNP
Pneumatic proportional valve (Φ19, EPDM diaphragm, ISO BPE)
Shanghai Yuanyu
Check valve / stop valve / manual diaphragm valve / pipeline
Shanghai Timo
Drain / steam trap valve
Spirax Sarco
Pressure gauge (0–1.0 MPa)
Brighty
Pressure transmitter / PT100 temperature sensor / liquid level transmitter
Hangzhou Tuobao
Air filter regulator (AFR-2000)
Airtac
Electromagnetic pilot-operated valve (4V210-08)
Mingwei (Shanghai)
Evaporator & separator (industrial-steam variant)
Xindongfang
Evaporator, separator & storage tank (electric variant)
CINO
Optional gas-fired boiler burner (TBG)
Baltur
Optional boiler pressure controller
Danfoss
Optional boiler pressure transducer
Wika
Optional water softener
Fleck
SED
Fale com SED Sales Team
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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