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SED-300CZQ-A

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SED-300CZQ-A — Pure Steam Generator 300 kg/h

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SED-300CZQ-A Pure Steam Generator: produces 300 kg/h pharmaceutical-grade pure steam at 0.3 MPa from a double-tubesheet, vertical falling-film evaporator (inner cylinder and all wetted parts: mirror-polished SUS316L; out

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Fonctionnement

Feed purified water is pressurised by a CNP booster pump and metered via a Yuanyu pneumatic proportional valve into the top of the vertical evaporator, where it forms a falling film on the inner tube surfaces. Industrial steam (or electric heating elements) on the shell side vaporises the film; the resulting vapor passes through a separator that removes entrained droplets and pyrogens, yielding pure steam at the outlet (working pressure 0.3–0.35 MPa, design pressure 0.6 MPa). A sampling condenser (vertical double-tubesheet, SUS316L) allows pure-steam quality testing. Pressure transmitters, PT100 sensors, and a liquid-level transmitter (all Hangzhou Tuobao) feed the PLC for automated monitoring and alarming.

Processus de fonctionnement

1Feed purified water is pressurised by a CNP booster pump and metered via a Yuanyu pneumatic proportional valve into the top of the vertical evaporator, where it forms a falling film on the inner tube surfaces.

2Industrial steam (or electric heating elements) on the shell side vaporises the film; the resulting vapor passes through a separator that removes entrained droplets and pyrogens, yielding pure steam at the outlet (working pressure 0.3–0.35 MPa, design pressure 0.6 MPa).

3A sampling condenser (vertical double-tubesheet, SUS316L) allows pure-steam quality testing.

4Pressure transmitters, PT100 sensors, and a liquid-level transmitter (all Hangzhou Tuobao) feed the PLC for automated monitoring and alarming.

Caractéristiques techniques

Caractéristiques de la variante : SED-300CZQ-A

Caractéristiques

Modèle

SED-300CZQ-A

Fluides et énergie

Purified water inlet (DN25, ISO BPE); industrial steam (industrial-steam variant) or 460V/60Hz 3-phase power 180 kW (electric variant); booster pump 0.55 kW; compressed air ~0.8 MPa for pneumatic diaphragm valves; cooling water for sampling condenser

Détails de conformité

Designed per GB150 / GB151. Optional boiler: JB/T1619 (manufacture/inspection/assembly), JB/T1612-1994 (hydrostatic test 1.05 MPa), JB/T1613 (welding, 100% UT), JB/T1615-1991 (paint/package/transport), GB 13271-2014 (flue gas emission), GB/T 1576-2008 (boiler feed water).

Puissance

0.55 kW

Pression d’air

0.3 MPa pure steam outlet (working); design 0.6 MPa

Dimensions

Longueur

1000 mm

Largeur

800 mm

Hauteur

2590 mm

Poids

800 kg

Matériaux

Matériaux en contact

SUS316L (evaporator inner cylinder, separator, heating tubes, double-tubesheet flanges, cylinder flange, sample condenser, sample pipeline, all sanitary valves and tubing, booster pump wetted parts, pressure transmitter, PT100, liquid level transmitter); EPDM diaphragms; PTFE check-valve gaskets; mirror-polished interior

Matériaux du bâti

SUS304 outer cylinder and machine frame (50×50 mm square tube, 2B insulation jacket); rock wool insulation 50 mm

Caractéristiques principales

300 kg/h pure steam output at 0.3 MPa working pressure (design 0.6 MPa)

Double-tubesheet vertical falling-film evaporator — SUS316L inner, SUS304 outer

Mirror-polished inner surfaces; 50 mm rock-wool insulation

Siemens S7-200 PLC + 10" Siemens touch screen control

Two heating variants: industrial-steam (0.55 kW booster pump) or electric (180 kW, 460V/60Hz)

Industrial-steam consumption: ~390 kg/h steam, ~360 kg/h purified water feed

Pure-steam sampling condenser (vertical, double-tubesheet, SUS316L) included

ISO BPE compliant tubing throughout

Spirax Sarco drain (steam trap) valves

Airtac AFR-2000 air filter regulator for pneumatic valves

Shanghai Timo sanitary valves and tubing

Pressure/temperature/level monitoring with Hangzhou Tuobao transmitters

Optional 500 kg/h gas-fired boiler package (Baltur TBG burner, Danfoss pressure controller, Wika transducer, Fleck water softener)

Designed per GB150 / GB151; mirror-polished sanitary surfaces meet pharmaceutical pure-steam standards

Choice of steam-fed or electric heating to match plant utilities

Major imported brand components throughout (Siemens PLC, Spirax Sarco, Airtac, Brighty, Baltur, Danfoss, Wika, Fleck)

Integrated pure-steam sampling condenser facilitates routine quality testing

Optional turnkey boiler package available

Applications

Generation of pharmaceutical pure steam for SIP (sterilisation-in-place)

Pure steam supply to autoclaves and freeze dryers

Supply of pure steam to WFI distillation columns

Secteurs

Pharmaceutical (injectables / sterile manufacturing)

Biotechnologie

Sterile manufacturing

Marques des composants

PLC (S7-200)

Siemens

Touch screen HMI (10")

Siemens

Booster pump (0.55 kW, SUS316L)

CNP

Pneumatic proportional valve (Φ19, EPDM diaphragm, ISO BPE)

Shanghai Yuanyu

Check valve / stop valve / manual diaphragm valve / pipeline

Shanghai Timo

Drain / steam trap valve

Spirax Sarco

Pressure gauge (0–1.0 MPa)

Brighty

Pressure transmitter / PT100 temperature sensor / liquid level transmitter

Hangzhou Tuobao

Air filter regulator (AFR-2000)

Airtac

Electromagnetic pilot-operated valve (4V210-08)

Mingwei (Shanghai)

Evaporator & separator (industrial-steam variant)

Xindongfang

Evaporator, separator & storage tank (electric variant)

CINO

Optional gas-fired boiler burner (TBG)

Baltur

Optional boiler pressure controller

Danfoss

Optional boiler pressure transducer

Wika

Optional water softener

Fleck

SED

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