SED-27SDW-C
Consultar
SED-27SDW-C
SED · SED-27SDW-C · Em destaque
SED-27SDW-C — Tunnel Microwave Dryer / Sterilizer
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
Tunnel-type microwave dryer/sterilizer (3 microwave chambers) for continuous drying or sterilization of solid pharmaceutical and food materials. Microwave frequency 2450 ± 50 MHz, total microwave equipment power 29.5 kW
Prazo de entrega
Consultar
Capacidade de produção
Fale conosco
Como funciona
Material is conveyed continuously on a 600 mm wide PTFE/Teflon belt through three microwave chambers. Top-fed standard rectangular waveguide ports deliver 2450 MHz microwave energy from Panasonic 2M244-M1J1 magnetrons. The microwaves cause polar molecules (primarily water) inside the material to oscillate and self-heat, simultaneously drying and (above ~80°C) sterilizing the load. A German Optris infrared sensor reads the surface temperature (0-300°C, ±0.1°C) and PLC adjusts microwave output power and belt speed to hold the setpoint. A bottom-in / top-out airflow path collects the evolved water vapor, which is exhausted through PVC ducting by a 0.75 kW centrifugal fan at 1200 m³/min. Dual inductive-comb suppressors at the belt entry/exit prevent microwave leakage.
Processo de funcionamento
1Material is conveyed continuously on a 600 mm wide PTFE/Teflon belt through three microwave chambers.
2Top-fed standard rectangular waveguide ports deliver 2450 MHz microwave energy from Panasonic 2M244-M1J1 magnetrons.
3The microwaves cause polar molecules (primarily water) inside the material to oscillate and self-heat, simultaneously drying and (above ~80°C) sterilizing the load.
4A German Optris infrared sensor reads the surface temperature (0-300°C, ±0.1°C) and PLC adjusts microwave output power and belt speed to hold the setpoint.
5A bottom-in / top-out airflow path collects the evolved water vapor, which is exhausted through PVC ducting by a 0.75 kW centrifugal fan at 1200 m³/min.
6Dual inductive-comb suppressors at the belt entry/exit prevent microwave leakage.
Especificações técnicas
Especificações da variante: SED-27SDW-C
Especificações
Modelo
SED-27SDW-C
Tensão
3-phase 5-wire 380V±10% 50Hz
Utilidades
Power: 3-phase 5-wire 380V±10% 50Hz, total 29.5 kW. Operating environment: no corrosive gas, conductive dust or explosive gas; temperature -5 to 45°C; relative humidity ≤80%.
Potência
29.5 kW
Dimensões
Comprimento
6400 mm
Largura
1400 mm
Altura
1600 mm
Área de instalação
Frame: 6400 × 1400 × 1600 mm (L×W×H). Microwave cavity: 3600 × 700 × 500 mm. Side discharge outlet at 365 mm height.
Materiais
Materiais de contato
PTFE Teflon belt (rated 350°C); SUS304 (3 mm thick) inner cavity
Materiais do corpo
Stainless steel square tube frame; SUS304 panels (δ1.2 mm outer, δ1.5 mm working chamber) from POSCO Korean Zhangpu
Características principais
Tunnel design with 3 microwave chambers
Microwave frequency 2450 ± 50 MHz, output ≤27 kW segmented adjustable (auto + manual)
Total microwave power 29.5 kW
PTFE Teflon belt rated 350°C, 600 mm wide
Variable frequency belt speed control
Anti-skew guide groove; idler rollers every 0.3 m; belt tension adjustment device
Cavity 3 mm thick stainless steel SUS304 (3.6×0.7×0.5 m); all openings reinforced to 3.0 mm
Stainless steel square tube frame (6.4 × 1.4 × 1.6 m)
Top-fed waveguide; isolation between feed ports >20 dB
Standing wave ratio <2 at rated load
Imported air-cooled Panasonic magnetron + special transformer
Process temperature 60-120°C via PLC + German Optris IR sensor (0-300°C, ±0.1°C)
Auto power adjustment based on temperature setpoint
Magnetron health diagnostics — damage alarm
Bottom-in / top-out moisture exhaust via PVC ducting
Centrifugal fan 0.75 kW, 1200 m³/min, 1120 Pa
Dust filter on magnetron cooling air inlet
Dual inductive-comb leakage suppressors (800 mm × 2) + absorber material
Microwave leakage <5 mW/cm² at 5 cm (GB10436-89)
Door interlock — microwave off when door not fully closed
Side discharge port at 365 mm floor height (connectable to downstream conveyor)
Video monitoring of belt and material
PLC HMI control
Aplicações
Continuous drying of solid pharmaceutical materials (granules, powders, coated solids)
Sterilization of pharmaceutical and food raw materials
Drying and sterilization of Chinese herbal medicine
Setores
Fabricação farmacêutica
Food processing
Traditional Chinese medicine
Marcas dos componentes
Outer panels (δ1.2 mm SUS304)
POSCO (Korean Zhangpu)
Working chamber panels (δ1.5 mm)
POSCO (Korean Zhangpu)
Conveyor belt (PTFE, Δ500 mm)
Local supplier
Motor & reducer (WB150)
Tianmai
Front/rear drive rollers (Φ200) and idler rollers (Φ40)
In-house
Exhaust fan (0.75 kW)
Local supplier
Magnetron (2M244-M1J1)
Panasonic
Microwave-specific driver (Wepex 1000B-F)
Megmeet
Far-infrared temperature sensor (0-300°C)
Optris
Frame and reinforcement (stainless square tube)
Nansteel
Video monitoring
Local supplier
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GB10436-89 (microwave leakage standard)
GB16798-1997 (food machinery hygiene safety)
GB5226 (electrical safety)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas