SED-270PZBZ-B
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SED-270PZBZ-B
SED · SED-270PZBZ-B · Em destaque
SED-270PZBZ-B — Blister Packaging Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-270PZBZ-B blister packaging machine designed as part of a complete blister + cartoning line (paired with SED-150GZH2-B automatic cartoning machine). Suitable for ALU-PVC and paper-plastic blister sealing of capsules,
Prazo de entrega
Consultar
Capacidade de produção
250–375 ampoules/min
Como funciona
Rolls of PVC film are drawn through forming, heat-sealing, batch-printing, creasing and punching stations by a servo-driven traction mechanism. PVC is thermoformed into blister cavities under heat and pressure, products are loaded by the YAMAHA robot feeding system, and lidding aluminium foil is heat-sealed. Downstream stations detect and reject non-conforming blisters; finished boards are conveyed to the paired SED-150GZH2-B cartoning machine via an online linkage conveyor.
Processo de funcionamento
1Rolls of PVC film are drawn through forming, heat-sealing, batch-printing, creasing and punching stations by a servo-driven traction mechanism.
2PVC is thermoformed into blister cavities under heat and pressure, products are loaded by the YAMAHA robot feeding system, and lidding aluminium foil is heat-sealed.
3Downstream stations detect and reject non-conforming blisters; finished boards are conveyed to the paired SED-150GZH2-B cartoning machine via an online linkage conveyor.
Especificações técnicas
Especificações da variante: SED-270PZBZ-B
Especificações
Modelo
SED-270PZBZ-B
Capacidade de produção
250–375 ampoules/min
Tensão
380V 50Hz
Utilidades
380V 50Hz, 15 kW total power; compressed air 0.6-0.8 MPa, consumption 30 m3/h; mould cooling water (tap or circulating), consumption 60 L/h
Potência
15 kW
Pressão de ar
0.6-0.8 MPa (consumption 30 m³/h)
Dimensões
Comprimento
5800 mm
Largura
950 mm
Altura
1760 mm
Peso
3500 kg
Área de instalação
5800 x 950 x 1760 mm (L x W x H); split into 2.2 m + 1.4 m sections for transport; machine foot support span 800 mm
Materiais
Materiais de contato
Stainless steel guard panels and pharma-grade contact moulds
Materiais do corpo
Welded steel cantilever frame, longitudinal L-shape (800 mm support span)
Características principais
15-minute full mould set changeover (forming, heat-sealing, batch-number, creasing, punching) via T-slot push-in guides and quick-lock handles, no tools required
Lathe-type station adjustment: each station box adjusts position along guide rails with a handwheel, positioner and scale; no mould re-alignment needed after adjustment
Separated operation/rotation zones: all mechanical cam drives are on the reverse side of the packing surface, eliminating cross-contamination and improving operator safety
Cantilever guide-rail structure provides an open, unobstructed underside for easy cleaning
Servo traction with imported ballscrew + imported servo driver; eyemark closed-loop registration eliminates cumulative pitch error at any speed
Active-discharge PVC unwinding motor maintains constant film tension independent of machine speed
Split frame in two sections (2.2 m + 1.4 m) joined by pin-shaft positioning and bolts; rotating main-shaft segments coupled by couplings; electrical wiring via aviation plugs
YAMAHA robot ampoule/vial loading station with mechanical forming detection, bottle-press detection, vacuum detection, and vision camera inspection
Rear-mounted main motor with synchronous-belt drive (no chain, no oil contamination) and rear open-access service door
Siemens dual PLC (S7-200 SMART) + Siemens HMI + Mitsubishi servo drives for traction, slide, and rotation axes
Single-line output: 375 ampoules/min (2 mL) or 250 vials/min (10 mL) at maximum speed
Full integrated line with SED-150GZH2-B cartoner and optional GUK leaflet folder + dual barcode readers
Comprehensive multi-point detection (forming, camera, vacuum, bottle-press) minimises defective output
Validated split-frame design for sites with restricted doorway access
Aplicações
Blister packaging of ampoules 2 mL
Blister packaging of vials 10 mL
Capsules and tablets (ALU-PVC blister)
Paper-plastic blister for candy and jam
Setores
Fabricação farmacêutica
Medical device packaging
Food confectionery packaging
Marcas dos componentes
Siemens (HMI 6AV6648, PLC S7-200 SMART dual controllers, frequency converter, circuit breakers)
Mitsubishi (traction servo drive MR-JE-70A, servo motor HG-KN73J x multiple axes)
Schneider (emergency stop, pushbuttons)
Omron (encoder E6B2, proximity switches TL-Q5MC1-Z, relay group G6B)
YAMAHA (robot loading station)
Tianhong (main motor MPF69-YEJ 2.2 kW)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
1 invention patent
4 utility model patents
GMP-compatible design
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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