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SED-25FYY-F
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SED-25FYY-F
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SED-25FYY-F — Powder-Forming Hydraulic Press

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-25FYY-F is a powder-forming hydraulic press that produces 8 balls (pellets) per stroke at 10-26 strokes per minute. Maximum compaction force is 250 kN with 150 kN ejection and 120 kN die-cavity support, upper punch s

Prazo de entrega
Consultar
Capacidade de produção
10–26 strokes/min

Como funciona

Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed). The upper punch first enters the cavity at low force to pre-compact and expel air. The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top. A final top-compression stroke from the upper punch equalises density at the top. With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection). The pellet is then pushed off the die and a new charge is automatically dispensed. Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Processo de funcionamento
1Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed).
2The upper punch first enters the cavity at low force to pre-compact and expel air.
3The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top.
4A final top-compression stroke from the upper punch equalises density at the top.
5With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection).
6The pellet is then pushed off the die and a new charge is automatically dispensed.
7Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Especificações técnicas

Especificações da variante: SED-25FYY-F

Especificações

Modelo
SED-25FYY-F
Capacidade de produção
10–26 strokes/min
Tensão
AC 380V +/-10%
Utilidades
Power: AC 380V ±10%, 5.5 kW main motor; Compressed air: 0.6 MPa; Ambient: 5-35°C, relative humidity ≤95% (no condensation); Lifting equipment or forklift for die-set installation.
Potência
5.5 kW
Pressão de ar
0.6 MPa

Dimensões

Área de instalação
Factory environment: 5-35°C, RH ≤95%; lifting equipment required for die-set installation.

Materiais

Materiais de contato
tool steel HRC 60-62 (punches and dies); optional cemented carbide; PTFE feed shoe pad (option)
Materiais do corpo
mechanical drive frame; standard sea-blue paint (or customer color)

Características principais

Powder-forming hydraulic press
Output 8 balls (pellets) per stroke
Maximum compaction force 250 kN
Maximum ejection force 150 kN
Maximum die-cavity support force at compression position 120 kN
Upper punch stroke 150 mm
Maximum powder fill height = ejection stroke = 100 mm
Stroke rate 10-26 spm via VFD
Main motor 5.5 kW
Upper punch pre-load travel 65 mm
Pneumatic clutch for run/stop
Pneumatic core rod for shouldered/stepped parts (separate ejection from die)
Three-stage press cycle: pre-compression (degas), synchronous compression, top compression for uniform density
Protective ejection: upper punch maintains adjustable holding force during ejection to prevent crack
Compression position dwell maintains pressure for full degassing
Manual adjustment of compression / ejection / top-compression strokes
Inch / single-cycle / continuous operating modes
Encoder + PLC + HMI for control with rotary-encoder angle display
Elastomer pressure sensor with peak hold and high/low alarms
Pneumatic auxiliary circuit with low-pressure alarm
Variable-frequency stroke speed with phase-loss / overcurrent / over-torque protections
Three-stage compression for uniform density top to bottom
Protective (cushioned) ejection prevents pellet cracking from spring-back
Mechanical-drive backbone with hydraulic, pneumatic, electric and lubrication assist
Premium components: Mitsubishi PLC, Schneider electrics, SMC pneumatics, Delta VFD
Optional vibratory feed cam, PTFE feed-shoe pad, pneumatic core rod, 2x2 die set

Aplicações

Powder forming for pharmaceutical pellets (8 balls/stroke)
Compaction of powders into precision-shaped parts
Hard alloy / cemented carbide compaction
Stepped / shouldered powder-formed components

Setores

Pharmaceutical (TCM pills, large pellets)
Powder metallurgy
Hard alloy / carbide tooling
Ceramics
Chemical / catalyst pelletizing

Marcas dos componentes

Main motor
Wannan Motor
VFD
Delta
PLC
Mitsubishi
Buttons / indicator lights
Schneider
Relays / contactors
Schneider
Main pneumatic components
SMC
Intermediate relays
Omron
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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