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SED-25FYY-F
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SED-25FYY-F
SED · SED-25FYY-F · Destacado

SED-25FYY-F — Powder-Forming Hydraulic Press

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-25FYY-F is a powder-forming hydraulic press that produces 8 balls (pellets) per stroke at 10-26 strokes per minute. Maximum compaction force is 250 kN with 150 kN ejection and 120 kN die-cavity support, upper punch s

Plazo de entrega
Consultar
Capacidad de producción
10–26 strokes/min

Funcionamiento

Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed). The upper punch first enters the cavity at low force to pre-compact and expel air. The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top. A final top-compression stroke from the upper punch equalises density at the top. With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection). The pellet is then pushed off the die and a new charge is automatically dispensed. Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Proceso de funcionamiento
1Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed).
2The upper punch first enters the cavity at low force to pre-compact and expel air.
3The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top.
4A final top-compression stroke from the upper punch equalises density at the top.
5With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection).
6The pellet is then pushed off the die and a new charge is automatically dispensed.
7Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Especificaciones técnicas

Especificaciones de la variante: SED-25FYY-F

Especificaciones

Modelo
SED-25FYY-F
Capacidad de producción
10–26 strokes/min
Tensión
AC 380V +/-10%
Suministros
Power: AC 380V ±10%, 5.5 kW main motor; Compressed air: 0.6 MPa; Ambient: 5-35°C, relative humidity ≤95% (no condensation); Lifting equipment or forklift for die-set installation.
Potencia
5.5 kW
Presión de aire
0.6 MPa

Dimensiones

Superficie de instalación
Factory environment: 5-35°C, RH ≤95%; lifting equipment required for die-set installation.

Materiales

Materiales en contacto
tool steel HRC 60-62 (punches and dies); optional cemented carbide; PTFE feed shoe pad (option)
Materiales del cuerpo
mechanical drive frame; standard sea-blue paint (or customer color)

Características principales

Powder-forming hydraulic press
Output 8 balls (pellets) per stroke
Maximum compaction force 250 kN
Maximum ejection force 150 kN
Maximum die-cavity support force at compression position 120 kN
Upper punch stroke 150 mm
Maximum powder fill height = ejection stroke = 100 mm
Stroke rate 10-26 spm via VFD
Main motor 5.5 kW
Upper punch pre-load travel 65 mm
Pneumatic clutch for run/stop
Pneumatic core rod for shouldered/stepped parts (separate ejection from die)
Three-stage press cycle: pre-compression (degas), synchronous compression, top compression for uniform density
Protective ejection: upper punch maintains adjustable holding force during ejection to prevent crack
Compression position dwell maintains pressure for full degassing
Manual adjustment of compression / ejection / top-compression strokes
Inch / single-cycle / continuous operating modes
Encoder + PLC + HMI for control with rotary-encoder angle display
Elastomer pressure sensor with peak hold and high/low alarms
Pneumatic auxiliary circuit with low-pressure alarm
Variable-frequency stroke speed with phase-loss / overcurrent / over-torque protections
Three-stage compression for uniform density top to bottom
Protective (cushioned) ejection prevents pellet cracking from spring-back
Mechanical-drive backbone with hydraulic, pneumatic, electric and lubrication assist
Premium components: Mitsubishi PLC, Schneider electrics, SMC pneumatics, Delta VFD
Optional vibratory feed cam, PTFE feed-shoe pad, pneumatic core rod, 2x2 die set

Aplicaciones

Powder forming for pharmaceutical pellets (8 balls/stroke)
Compaction of powders into precision-shaped parts
Hard alloy / cemented carbide compaction
Stepped / shouldered powder-formed components

Sectores

Pharmaceutical (TCM pills, large pellets)
Powder metallurgy
Hard alloy / carbide tooling
Ceramics
Chemical / catalyst pelletizing

Marcas de componentes

Main motor
Wannan Motor
VFD
Delta
PLC
Mitsubishi
Buttons / indicator lights
Schneider
Relays / contactors
Schneider
Main pneumatic components
SMC
Intermediate relays
Omron
SED
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Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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