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SED-25FYY-F
Sur devis
SED-25FYY-F
SED · SED-25FYY-F · En vedette

SED-25FYY-F — Powder-Forming Hydraulic Press

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-25FYY-F is a powder-forming hydraulic press that produces 8 balls (pellets) per stroke at 10-26 strokes per minute. Maximum compaction force is 250 kN with 150 kN ejection and 120 kN die-cavity support, upper punch s

Délai de livraison
Sur devis
Cadence
10–26 strokes/min

Fonctionnement

Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed). The upper punch first enters the cavity at low force to pre-compact and expel air. The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top. A final top-compression stroke from the upper punch equalises density at the top. With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection). The pellet is then pushed off the die and a new charge is automatically dispensed. Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Processus de fonctionnement
1Powder is gravity-fed from the hopper through the feed tube and feed shoe into the die cavity (lower punch fixed).
2The upper punch first enters the cavity at low force to pre-compact and expel air.
3The upper punch and die then move synchronously downward, compacting the powder so that initial density is higher at the bottom than at the top.
4A final top-compression stroke from the upper punch equalises density at the top.
5With pellet formed, the die continues downward to eject the pellet while the upper punch maintains an adjustable holding force on the pellet to prevent crack-causing expansion (protective ejection).
6The pellet is then pushed off the die and a new charge is automatically dispensed.
7Mechanical-cam drive (with VFD-tuned speed) plus an air clutch start/stop the cycle; a pneumatic core rod is available for shouldered parts; PLC + encoder + HMI control all motion; an elastomer transducer reports peak compaction force with alarms.

Caractéristiques techniques

Caractéristiques de la variante : SED-25FYY-F

Caractéristiques

Modèle
SED-25FYY-F
Cadence
10–26 strokes/min
Tension
AC 380V +/-10%
Fluides et énergie
Power: AC 380V ±10%, 5.5 kW main motor; Compressed air: 0.6 MPa; Ambient: 5-35°C, relative humidity ≤95% (no condensation); Lifting equipment or forklift for die-set installation.
Puissance
5.5 kW
Pression d’air
0.6 MPa

Dimensions

Emprise au sol
Factory environment: 5-35°C, RH ≤95%; lifting equipment required for die-set installation.

Matériaux

Matériaux en contact
tool steel HRC 60-62 (punches and dies); optional cemented carbide; PTFE feed shoe pad (option)
Matériaux du bâti
mechanical drive frame; standard sea-blue paint (or customer color)

Caractéristiques principales

Powder-forming hydraulic press
Output 8 balls (pellets) per stroke
Maximum compaction force 250 kN
Maximum ejection force 150 kN
Maximum die-cavity support force at compression position 120 kN
Upper punch stroke 150 mm
Maximum powder fill height = ejection stroke = 100 mm
Stroke rate 10-26 spm via VFD
Main motor 5.5 kW
Upper punch pre-load travel 65 mm
Pneumatic clutch for run/stop
Pneumatic core rod for shouldered/stepped parts (separate ejection from die)
Three-stage press cycle: pre-compression (degas), synchronous compression, top compression for uniform density
Protective ejection: upper punch maintains adjustable holding force during ejection to prevent crack
Compression position dwell maintains pressure for full degassing
Manual adjustment of compression / ejection / top-compression strokes
Inch / single-cycle / continuous operating modes
Encoder + PLC + HMI for control with rotary-encoder angle display
Elastomer pressure sensor with peak hold and high/low alarms
Pneumatic auxiliary circuit with low-pressure alarm
Variable-frequency stroke speed with phase-loss / overcurrent / over-torque protections
Three-stage compression for uniform density top to bottom
Protective (cushioned) ejection prevents pellet cracking from spring-back
Mechanical-drive backbone with hydraulic, pneumatic, electric and lubrication assist
Premium components: Mitsubishi PLC, Schneider electrics, SMC pneumatics, Delta VFD
Optional vibratory feed cam, PTFE feed-shoe pad, pneumatic core rod, 2x2 die set

Applications

Powder forming for pharmaceutical pellets (8 balls/stroke)
Compaction of powders into precision-shaped parts
Hard alloy / cemented carbide compaction
Stepped / shouldered powder-formed components

Secteurs

Pharmaceutical (TCM pills, large pellets)
Powder metallurgy
Hard alloy / carbide tooling
Ceramics
Chemical / catalyst pelletizing

Marques des composants

Main motor
Wannan Motor
VFD
Delta
PLC
Mitsubishi
Buttons / indicator lights
Schneider
Relays / contactors
Schneider
Main pneumatic components
SMC
Intermediate relays
Omron
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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