Início / Equipamentos / Encapsuladora automática de alta produção (≥2500 cápsulas/min) / Automatic Hard Gelatin Capsule Filling Machine (SED-2500J-C)
SED-2500J-C
Consultar
SED · SED-2500J-C · 2 unidades vendidas
SED-2500J-C — Automatic Hard Gelatin Capsule Filling Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-2500J-C Automatic Hard Gelatin Capsule Filling Machine. Fills empty hard gelatin or HPMC capsules with powder (pellets optional) at 150,000 capsules/h. Automatically orientates, opens, fills, and closes hard gelatin
Prazo de entrega
Consultar
Capacidade de produção
105000–150000 capsules/h
Como funciona
Empty capsules are fed via the empty-capsule loader into the machine. The Taiwan precision intermission divider (Graduator RU100DS) indexes a series of stations: (1) capsule orientation — capsules aligned with body downward; (2) cap/body separation by vacuum (water-ring pump, −0.02 to −0.06 MPa); (3) powder filling via dosing discs/tampers from the main powder hopper (vacuum-fed by powder feeder); (4) optional pellet filling station; (5) cap-body recombination and locking; (6) discharge to optional capsule polisher and storage barrel. Defective capsules (uncombined/damaged) are rejected. SEW Germany R37DT90L4 main motor + Delta inverter drive precision indexing.
Processo de funcionamento
1Empty capsules are fed via the empty-capsule loader into the machine.
2The Taiwan precision intermission divider (Graduator RU100DS) indexes a series of stations: (1) capsule orientation — capsules aligned with body downward; (2) cap/body separation by vacuum (water-ring pump, −0.02 to −0.06 MPa); (3) powder filling via dosing discs/tampers from the main powder hopper (vacuum-fed by powder feeder); (4) optional pellet filling station; (5) cap-body recombination and locking; (6) discharge to optional capsule polisher and storage barrel.
3Defective capsules (uncombined/damaged) are rejected.
4SEW Germany R37DT90L4 main motor + Delta inverter drive precision indexing.
Especificações técnicas
Especificações da variante: SED-2500J-C
Especificações
Modelo
SED-2500J-C
Capacidade de produção
105000–150000 capsules/h
Tensão
AC 380V 50Hz, 3-phase 4-wire
Utilidades
Electrical: AC 380V 50Hz 3-phase 4-wire, 6.45 kW. Compressed air: 0.3 MPa at 0.06 m³/min. Water (if using water-ring pump): 250 L/h, Ø20 mm inlet, Ø27 mm drain (or use built-in recirculation tank). Exhaust ventilation: 300 m³/h. Operating environment: 21±3°C, 40–55% RH (cleanroom-style).
Detalhes de conformidade
Validation documents available: DQ (Design), FAT (Factory Acceptance), IQ (Installation), OQ (Operational), PQ (Performance). Operating environment: 21±3°C and 40–55% RH (GMP cleanroom standard). 12-month warranty from installation, no more than 16 months after delivery. 316SS material-contact upgrade available.
Potência
6.45 kW
Pressão de ar
0.3 MPa, 0.06 m^3/min
Dimensões
Comprimento
1000 mm
Largura
1050 mm
Altura
1950 mm
Peso
1500 kg
Área de instalação
Floor-standing: 1,000×1,050 mm footprint, 1,950 mm height; weight 1,500 kg. Required room height: ≥2.6 m (manual feed), ≥2.8 m (vacuum feed). Allow space for accessories (feeder, polisher) and waste/water connections.
Materiais
Materiais de contato
aço inoxidável; optional 316 stainless steel for material-contact parts (upgrade)
Materiais do corpo
Estrutura e painéis de aço inoxidável
Compatibilidade
Safety Capsule
A - E
Capsule Size (Standard)
00# - 5#
Operação
Exhaust Volume
300 m³/h
Filling Error
≤±3 (for granules 40-80 mesh, 300mg+) %
Qualified Rate
≥99.5 %
Vacuum Degree High
-0.06 MPa
Vacuum Degree Low
-0.02 MPa
Water Flow
250 L/h
Working Humidity High
55 %
Working Humidity Low
40 %
Working Temperature
21±3 °C
Características físicas
Drain Pipe Diameter
27 mm
Water Inlet Diameter
20 mm
Workshop Height (Manual Feeding)
≥2.6 m
Workshop Height (Vacuum Feeding)
≥2.8 m
Segurança
Working Noise
≤75 dBA
warranty
Warranty Period
12 months
Características principais
Capacity: 150,000 capsules/h
Capsule sizes 00# to 5# and safety capsules A–E
Qualified rate ≥99.5%
Filling error ≤±3% (≥300 mg, 40–80 mesh granules)
Working noise ≤75 dBA
Siemens touchscreen + Delta PLC control with fiber-optic sensors
Delta inverter (VFD022B43B) for variable speed
SEW Germany main motor (R37DT90L4)
Taiwan precision intermission graduator (RU100DS)
Built-in water-ring vacuum pump with tank (external water or built-in circulation)
Built-in 2.2 kW dust collector (300 m³/h exhaust)
Vacuum degree −0.02 to −0.06 MPa for capsule separation
Water consumption 250 L/h (Ø20 mm inlet, Ø27 mm drain)
AC 380V 50Hz 3-phase 4-wire; 6.45 kW total power
Compressed air: 0.3 MPa, 0.06 m³/min
Working height: ≥2.6 m (manual feed) or ≥2.8 m (vacuum feed)
Stepless variable speed; intelligent HMI with real-time yield, rate, and alarm display
Stations 3 and 5 reserved for pellet/tablet combination filling
150,000 capsules/h throughput suits commercial-scale production
Premium components: SEW Germany motor, SIEMENS breakers/contactors, Delta PLC/HMI/inverter, SEIKO Japan linear bearings, IKO Japan needle bearings
Modular optional accessories cover full capsule line: empty capsule feeder, vacuum powder feeder, pellet filling device, polisher, storage barrel, semi-auto counter
Optional 316SS for material-contact parts (stricter pharma compliance)
Pellet filling device option for combination capsules (powder + pellets in same capsule)
Full validation documents (DQ/IQ/OQ/PQ/FAT) available for pharmaceutical compliance
12-month warranty + lifetime maintenance support
Aplicações
Hard gelatin capsule filling with powder
Hard gelatin / HPMC capsule filling with pellets (with optional pellet device)
Combination capsule production (powder + pellets)
Pharmaceutical and nutraceutical capsule manufacturing
Setores
Farmacêutico
Nutracêutico
Health products
Marcas dos componentes
Taiwan precision intermission graduator: RU100DS-06-120-2L-CN / RU100DS-10-150-2L-CN
Main motor: SEW Germany R37DT90L4
Dry vacuum pump: Ruixu RX25 (or water-ring pump as standard)
Dust collector: Zhejiang, 2.2 kW
HMI touchscreen: Weinview Taiwan TK6070Hi
Inverter: Delta Taiwan VFD022B43B
PLC: Delta Taiwan DVP14E
Linear bearings: SEIKO Japan (SDE10Y/SDE12Y/SDE16Y/SDE20Y/SDE50Y)
Needle roller bearing: IKO Japan NATR10
Thermal relay: SIEMENS Germany 3UA50
AC contactors: SIEMENS Germany 3TB43/3TB41
Circuit breakers: SIEMENS Germany 5SJ63 / 5SJ61
Sensor: Shanghai LJC30A-H-Z/AB2
SED
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Limpeza e manutenção
Disassemble capsule-contact parts (filling discs, tampers, segment rings) at end of run; clean with neutral detergent and dry thoroughly. Operate dust collector throughout production. Clean powder hopper and chutes. Periodic SEW motor and bearing lubrication per maintenance schedule.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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