Início / Equipamentos / Equipamento de filmes de dissolução oral / Liquid Pod Automatic Packaging Machine — Water-Soluble Film Series (SED-25000SRB-W)
SED-25000SRB-W
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SED-25000SRB-W
SED · SED-25000SRB-W · Em destaque
SED-25000SRB-W — Water-Soluble Film Series
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-25000SRB-W liquid laundry/detergent pod (PVA water-soluble film) automatic packaging machine. Full liquid packaging series designed for small-batch production of high-concentration non-aqueous liquid pods with precis
Prazo de entrega
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Capacidade de produção
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Como funciona
Bottom film unwinds, passes through preheating and treatment stations, then is vacuum-formed into cavities on a rotating drum. Patented ceramic precision plunger pumps dispense liquid into each cavity. The top film unwinds and passes through a special wetting station (water-roller speed 10–1,000 rpm, flow-meter + roller-speed dual control) before bonding/sealing over the filled cavities. Sealed webs are longitudinally and transversely cut by servo-driven blade systems into individual pods, which are conveyed out at approximately 500 mm above floor level.
Processo de funcionamento
1Bottom film unwinds, passes through preheating and treatment stations, then is vacuum-formed into cavities on a rotating drum.
2Patented ceramic precision plunger pumps dispense liquid into each cavity.
3The top film unwinds and passes through a special wetting station (water-roller speed 10–1,000 rpm, flow-meter + roller-speed dual control) before bonding/sealing over the filled cavities.
4Sealed webs are longitudinally and transversely cut by servo-driven blade systems into individual pods, which are conveyed out at approximately 500 mm above floor level.
Especificações técnicas
Especificações da variante: SED-25000SRB-W
Especificações
Modelo
SED-25000SRB-W
Tensão
3-phase 5-wire TN-S, 380V, 50/60Hz (customizable)
Utilidades
3-phase 5-wire TN-S 380 V 50/60 Hz, ~5 kW connected load; compressed air 0.6 m³/min at 0.5–0.8 MPa; liquid feed via 1.2-inch tri-clamp inlet at ~2,000 mm height
Detalhes de conformidade
Package acceptance rate ≥99.9%; edge-trim waste ≤7%; operating noise <80 dB(A)
Potência
5 kW
Pressão de ar
0.5-0.8 MPa, 0.6 m³/min
Dimensões
Comprimento
2771 mm
Largura
1419 mm
Altura
2100 mm
Peso
1300 kg
Características principais
Max output 600,000 pods/24h (at 8 g/cavity)
Liquid filling accuracy: ±0.05 g per cavity (range); Cmk ≥1.67 at ±0.1 g tolerance
Filling accuracy at >10 g: ±1%; at 1–10 g: ±0.1 g
Patented ceramic precision plunger metering pump — single-head volume range 0–20 ml, resolution 0.02 ml/step
Patented one-way filling valve prevents drip/overfill; compatible with 200–500 cP viscous liquids
Rotary drum vacuum-form/fill with 4 independent Inovance servo motors
Integrated modular vacuum valve assembly (Airtac) for stable, easily maintained vacuum control
Special tool-free wetting structure for top film; compatible with all mainstream PVA/PVOH films
Servo-driven longitudinal and transverse cutting system
Connected power 5 kW; compressed air 0.6 m³/min at 0.5–0.8 MPa
Package acceptance rate ≥99.9%; edge-trim waste ≤7%; operating noise <80 dB(A)
Touch-screen PLC (Inovance) control
Conveyor: 5,760 × 530 × 3 mm; pod outlet height ~500 mm from floor
Film: PVA/PVOH, 75 ± 5 µm, 3-inch core, max roll OD 300 mm
Liquid inlet: 1.2-inch tri-clamp, height 2,000 mm
All key components from nationally recognized Chinese brands
Patented one-way filling valve technology eliminates drip and leakage
Up to 600,000 pods/24h at 8 g/cavity — industry-leading throughput in this class
Compact footprint vs. comparable lines; low investment
Online mold cleaning shortens changeover without tools
Dual water-quantity control (glass-tube flow meter + roller speed) for stable sealing
Aplicações
Liquid laundry detergent pods
Liquid dishwashing pods
High-concentration non-aqueous liquid unit-dose pods
Small-batch unit-dose liquid packaging
Setores
Detergents / household chemicals
Personal care
Specialty chemicals
Marcas dos componentes
Servo motors (4 units)
Inovance
PLC
Inovance
Expansion module
Inovance
Touch screen HMI
Inovance
Low-voltage electrics
Chint
Cylinders
Airtac
Pneumatic valves
Airtac
Photoelectric sensors
HEAYI
Vacuum pump
Busch
Cutting blades
Lutz
Positioning mechanism
OMRON
SED
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Especialistas em equipamentos · contato pelo WhatsApp
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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