Accueil / Équipements / Équipement de films orodispersibles / Liquid Pod Automatic Packaging Machine — Water-Soluble Film Series (SED-25000SRB-W)
SED-25000SRB-W
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SED-25000SRB-W
SED · SED-25000SRB-W · En vedette
SED-25000SRB-W — Water-Soluble Film Series
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-25000SRB-W liquid laundry/detergent pod (PVA water-soluble film) automatic packaging machine. Full liquid packaging series designed for small-batch production of high-concentration non-aqueous liquid pods with precis
Délai de livraison
Sur devis
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Fonctionnement
Bottom film unwinds, passes through preheating and treatment stations, then is vacuum-formed into cavities on a rotating drum. Patented ceramic precision plunger pumps dispense liquid into each cavity. The top film unwinds and passes through a special wetting station (water-roller speed 10–1,000 rpm, flow-meter + roller-speed dual control) before bonding/sealing over the filled cavities. Sealed webs are longitudinally and transversely cut by servo-driven blade systems into individual pods, which are conveyed out at approximately 500 mm above floor level.
Processus de fonctionnement
1Bottom film unwinds, passes through preheating and treatment stations, then is vacuum-formed into cavities on a rotating drum.
2Patented ceramic precision plunger pumps dispense liquid into each cavity.
3The top film unwinds and passes through a special wetting station (water-roller speed 10–1,000 rpm, flow-meter + roller-speed dual control) before bonding/sealing over the filled cavities.
4Sealed webs are longitudinally and transversely cut by servo-driven blade systems into individual pods, which are conveyed out at approximately 500 mm above floor level.
Caractéristiques techniques
Caractéristiques de la variante : SED-25000SRB-W
Caractéristiques
Modèle
SED-25000SRB-W
Tension
3-phase 5-wire TN-S, 380V, 50/60Hz (customizable)
Fluides et énergie
3-phase 5-wire TN-S 380 V 50/60 Hz, ~5 kW connected load; compressed air 0.6 m³/min at 0.5–0.8 MPa; liquid feed via 1.2-inch tri-clamp inlet at ~2,000 mm height
Détails de conformité
Package acceptance rate ≥99.9%; edge-trim waste ≤7%; operating noise <80 dB(A)
Puissance
5 kW
Pression d’air
0.5-0.8 MPa, 0.6 m³/min
Dimensions
Longueur
2771 mm
Largeur
1419 mm
Hauteur
2100 mm
Poids
1300 kg
Caractéristiques principales
Max output 600,000 pods/24h (at 8 g/cavity)
Liquid filling accuracy: ±0.05 g per cavity (range); Cmk ≥1.67 at ±0.1 g tolerance
Filling accuracy at >10 g: ±1%; at 1–10 g: ±0.1 g
Patented ceramic precision plunger metering pump — single-head volume range 0–20 ml, resolution 0.02 ml/step
Patented one-way filling valve prevents drip/overfill; compatible with 200–500 cP viscous liquids
Rotary drum vacuum-form/fill with 4 independent Inovance servo motors
Integrated modular vacuum valve assembly (Airtac) for stable, easily maintained vacuum control
Special tool-free wetting structure for top film; compatible with all mainstream PVA/PVOH films
Servo-driven longitudinal and transverse cutting system
Connected power 5 kW; compressed air 0.6 m³/min at 0.5–0.8 MPa
Package acceptance rate ≥99.9%; edge-trim waste ≤7%; operating noise <80 dB(A)
Touch-screen PLC (Inovance) control
Conveyor: 5,760 × 530 × 3 mm; pod outlet height ~500 mm from floor
Film: PVA/PVOH, 75 ± 5 µm, 3-inch core, max roll OD 300 mm
Liquid inlet: 1.2-inch tri-clamp, height 2,000 mm
All key components from nationally recognized Chinese brands
Patented one-way filling valve technology eliminates drip and leakage
Up to 600,000 pods/24h at 8 g/cavity — industry-leading throughput in this class
Compact footprint vs. comparable lines; low investment
Online mold cleaning shortens changeover without tools
Dual water-quantity control (glass-tube flow meter + roller speed) for stable sealing
Applications
Liquid laundry detergent pods
Liquid dishwashing pods
High-concentration non-aqueous liquid unit-dose pods
Small-batch unit-dose liquid packaging
Secteurs
Detergents / household chemicals
Personal care
Specialty chemicals
Marques des composants
Servo motors (4 units)
Inovance
PLC
Inovance
Expansion module
Inovance
Touch screen HMI
Inovance
Low-voltage electrics
Chint
Cylinders
Airtac
Pneumatic valves
Airtac
Photoelectric sensors
HEAYI
Vacuum pump
Busch
Cutting blades
Lutz
Positioning mechanism
OMRON
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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