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SED-240CZQ1-J
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SED-240CZQ1-J
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SED-240CZQ1-J — Pharmaceutical Water Equipment - Pure Steam Generator

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SED-240CZQ1-J Clean Steam Generator (indirect heat exchange type). Produces 240 kg/h saturated clean steam at 0.5 MPa rated pressure / 158°C. Uses industrial steam (300 kg/h consumption at 0.8–1.0 MPa input). 316L stainl

Prazo de entrega
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Capacidade de produção
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Como funciona

Industrial steam (0.8–1.0 MPa) enters the shell side of three groups of 316L thick-wall seamless heat-exchange coils through a pneumatic high-temp angle valve. Feed water from the NIKUNI 370W pump enters the 316L boiler shell where it is indirectly heated by the coils to produce saturated clean steam at 0.5 MPa / 158°C. The PLC modulates the industrial-steam intake based on demand for low-load efficiency. Boiler water level is monitored by a magnetic float level gauge (SPES, 316L) with 3-level (high/mid/low) interlock to prevent dry-burn. Dual pressure controllers (Danfoss PC10) and a Danfoss KP36 transmitter regulate working pressure and trigger over-pressure shutdown at 0.5 MPa; a 0.55 MPa full-lift safety valve (Guangyi) provides hardware backup. A boiler-wall temperature sensor cuts power if wall temperature exceeds 155°C with audio-visual alarm. Automatic feedwater control, blowdown, and condensate trap maintain steady operation. WIKA pressure gauge displays system pressure.

Processo de funcionamento
1Industrial steam (0.8–1.0 MPa) enters the shell side of three groups of 316L thick-wall seamless heat-exchange coils through a pneumatic high-temp angle valve.
2Feed water from the NIKUNI 370W pump enters the 316L boiler shell where it is indirectly heated by the coils to produce saturated clean steam at 0.5 MPa / 158°C.
3The PLC modulates the industrial-steam intake based on demand for low-load efficiency.
4Boiler water level is monitored by a magnetic float level gauge (SPES, 316L) with 3-level (high/mid/low) interlock to prevent dry-burn.
5Dual pressure controllers (Danfoss PC10) and a Danfoss KP36 transmitter regulate working pressure and trigger over-pressure shutdown at 0.5 MPa; a 0.55 MPa full-lift safety valve (Guangyi) provides hardware backup.
6A boiler-wall temperature sensor cuts power if wall temperature exceeds 155°C with audio-visual alarm.
7Automatic feedwater control, blowdown, and condensate trap maintain steady operation.
8WIKA pressure gauge displays system pressure.

Especificações técnicas

Especificações da variante: SED-240CZQ1-J

Especificações

Modelo
SED-240CZQ1-J
Tensão
220V, 50Hz

Dimensões

Comprimento
1450 mm
Largura
890 mm
Altura
1450 mm

Materiais

Materiais de contato
316L stainless steel (boiler shell, piping, heat exchange coils, valves); internally polished
Materiais do corpo
304 stainless steel cabinet; 316L stainless steel boiler shell

Características principais

Clean steam output 240 kg/h
Indirect heat exchange via 316L thick-wall seamless coils (×3 groups)
316L boiler shell, piping, valves, and heat exchange coils
Internally polished — pharmaceutical-grade cleanliness
304 stainless steel cabinet
Boiler water volume <30L — license-free in China
PLC + LCD touchscreen control
Auto industrial-steam intake regulation per steam demand
Saturated steam at 0.5 MPa / 158°C
Industrial steam input 0.8–1.0 MPa, ~300 kg/h consumption
3-level water level control (high/mid/low) anti-dry-burn
Dual pressure control with adjustable working pressure
Safety valve 0.55 MPa full-lift
Wall over-temperature cutoff at 155°C with audio-visual alarm
Plug-and-play installation: connect water + power, press start
Real-time LCD display of coil status, water level, pump status, pressure, alarms
Flange-connected coils for easy disassembly/replacement
License-free boiler — saves regulatory burden in China
Auto demand-based steam intake — energy-efficient at low load
NIKUNI Japanese feedwater pump — premium component
Schneider electrical components (leakage protector, contactor)
Danfoss pressure controllers and transmitter
WIKA pressure gauge
15-month warranty (vs typical 12)
25-day delivery; price includes 13% VAT, packaging, freight, and insurance

Aplicações

Pharmaceutical SIP (steam-in-place) sterilization
Pharmaceutical equipment sterilization
Food / beverage clean steam supply
Cosmetic / chemical clean steam

Setores

Farmacêutico
Biotecnologia
Food processing
Cosméticos

Marcas dos componentes

PLC + touch screen
Bonpu/
Leakage protector
Schneider
AC contactor + thermal relay
Schneider
Heat exchanger coils (12mm 316L, ×3 groups)
In-house manufacture
Feed water pump (370W)
NIKUNI
Safety valve DN20 (304)
Guangyi/
Steam valve / blowdown / check valve (316L) DN20/15
Kangtai/
Pneumatic high-temp angle valve DN25 / SS trap DN25 (304)
Jingrui/
Pressure controller PC10
Danfoss
Pressure transmitter KP36
Danfoss
Magnetic float level gauge (316L)
SPES
Pressure gauge axial Y60 1.6 MPa
WIKA
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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