SED-2000JNC-L
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SED-2000JNC-L
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SED-2000JNC-L — Capsule/Tablet Checkweigher
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SED-2000JNC-L Fully Automatic Single-Particle Capsule/Tablet Checkweigher (1-to-2 configuration: 1 control host + 2 execution units = 20 weighing channels). Design throughput 2,000 capsules/min (120,000 capsules/hour). W
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Prazo de entrega
Consultar
Capacidade de produção
120000 /
Como funciona
Operates on instantaneous static weighing. Material flow top-to-bottom under gravity: 1. Loading — manual or automatic feed (vacuum conveyor or bucket elevator option) to hopper; 2. Buffer storage — hopper with low-level alarm; 3. Capsule alignment — universal channel (similar to capsule-filling machine indexing, accommodating sizes 0#–4# without mold change); 4. Single-particle release — a spring pin holds the second-to-last capsule while the bottom opens, releasing one capsule at a time onto the weighing pan, then closes and resets; 5. Weighing — high-precision electromagnetic weighing sensor with AD conversion/amplification circuit and built-in F1-class standard weight for automatic calibration; 6. Sorting — PLC controls cylinders to route each capsule into one of three channels: acceptable, rejected, or unweighed (third channel). Control: PC + PLC; alarm modes: audible/visual.
Processo de funcionamento
1Operates on instantaneous static weighing.
2Material flow top-to-bottom under gravity: 1.
3Loading — manual or automatic feed (vacuum conveyor or bucket elevator option) to hopper; 2.
4Buffer storage — hopper with low-level alarm; 3.
5Capsule alignment — universal channel (similar to capsule-filling machine indexing, accommodating sizes 0#–4# without mold change); 4.
6Single-particle release — a spring pin holds the second-to-last capsule while the bottom opens, releasing one capsule at a time onto the weighing pan, then closes and resets; 5.
7Weighing — high-precision electromagnetic weighing sensor with AD conversion/amplification circuit and built-in F1-class standard weight for automatic calibration; 6.
8Sorting — PLC controls cylinders to route each capsule into one of three channels: acceptable, rejected, or unweighed (third channel).
9Control: PC + PLC; alarm modes: audible/visual.
Especificações técnicas
Especificações da variante: SED-2000JNC-L (1-to-2: 1 host + 2 units
Especificações
Modelo
SED-2000JNC-L
Capacidade de produção
120000 /
Tensão
AC220V/50Hz
Utilidades
Power: AC 220V/50Hz; rated power 0.6 kW (control host 0.3 kW; each execution unit 0.15 kW). Compressed air: >0.4 MPa via 8 mm OD air line; consumption <0.2 m³/min (<0.1 m³/min per unit). No water connection required.
Detalhes de conformidade
Complies with US FDA, EU cGMP, GAMP5; 21 CFR Part 11: three-level password, password policy, electronic records and electronic signatures, audit trail; passes CSV (Computerized System Validation); participated in and passed US FDA on-site audit verification.
Potência
0.6 kW
Pressão de ar
>0.4Mpa
Dimensões
Comprimento
790 mm
Largura
350 mm
Altura
1480 mm
Peso
200 kg
Área de instalação
Footprint 0.2 m²; machine dimensions 790×350×1,480 mm (L×W×H); with total hopper: 790×350×1,680 mm; discharge outlet height from floor: 700 mm.
Características principais
1-to-2 configuration: 1 control host + 2 execution units, 20 channels total
Design throughput 120,000 capsules/hour (2,000 caps/min); each execution unit 60,000 caps/h
Weighing range 10–2,000 mg; resolution 0.1 mg; dynamic accuracy ≥±2.0 mg
Four selectable precision modes: ±2 mg (full speed), ±1.5 mg (high speed), ±1.0 mg (high precision), ±0.5 mg (ultra precision)
Modular structure: 1 host controls up to 1,024 execution units; easy capacity expansion
Compatible capsule sizes 000#–5# (0#/1#/2#/3#/4# share one mold set)
Quick-fit modular mold design — tool-free change in under 3 minutes
Three-channel sorting: acceptable / rejected / unweighed
Built-in F1-class standard weight for automatic calibration
IP65 dust protection on the working area
21 CFR Part 11 compliant: three-level password, electronic records/signatures, audit trail
Small footprint 0.2 m² (790×350×1,480 mm); PU casters for mobility
Control voltage DC 24V; compressed air >0.4 MPa, consumption <0.2 m³/min
Compact and lightweight with PU casters — moves freely between filling and tablet press rooms
Modular architecture: scale capacity anytime by adding execution units
Sizes 0#/1#/2#/3#/4# capsules share one mold — minimal changeover time
Near-zero consumables and spare parts; very low long-term maintenance cost
German-origin high-precision electromagnetic weighing sensors — same grade as BOSCH and Anritsu
20 years of field-proven stability; passed US FDA on-site audit verification
Full US FDA, EU cGMP, GAMP5, 21 CFR Part 11 compliance built-in
Aplicações
Single-particle capsule weight inspection
Single-particle tablet weight inspection
Automatic pass/fail sorting of capsules and tablets
Pharmaceutical batch prescription management
Setores
Fabricação farmacêutica
Capsule filling
Tablet production
Marcas dos componentes
High-precision weighing sensor
HALO
High-precision data acquisition controller
HALO
Capsule-sorting motor
ZHONGDA
Capsule-stop ejector pin
HALO
PLC
SIEMENS
Solenoid valve
SMC
Sorting cylinder
SMC
Calibration cylinder
SMC
Capsule-release cylinder
SMC
6mm precision linear bearing
NSK
6mm precision cam bearing
IKO
High-precision power supply
MW (Mean Well)
Air source processor combination
SMC
HMI touch-screen industrial PC
HALO (ODM)
Micro-needle printer
SPRT
Circuit breaker
SCHNEIDER
SED
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Conformidade
US FDA
EU cGMP
GAMP5
21 CFR Part 11
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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