SED-2-3ZLX-A
Consultar
SED-2-3ZLX-A
SED · SED-2-3ZLX-A · Em destaque
SED-2-3ZLX-A — Granulator - Wet Granulation Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-2-3ZLX-A wet granulation production line. Composite turnkey line covering dry blending, high-shear wet granulation with wet milling, vibration fluid-bed drying, vibrating sieve sizing, and belt conveying. Comprises:
Escolher variante (6)
Prazo de entrega
Consultar
Capacidade de produção
Fale conosco
Como funciona
Powder ingredients are blended in a 3000 L V-type mixer (1500 L working volume, 500–1000 kg/batch, 10–20 min mixing). The blend is transferred into a 1200 L RMG where dry mixing (~2 min) and wet granulation (1–4 min) are performed in the same sealed vessel, reducing adhesive use by ~25% vs traditional methods and cutting drying time. Wet granules pass through an inline wet mill (GZL-350, 5.5 kW) and then into the vibration fluid-bed dryer operating at 150 °C inlet / 70–80 °C outlet for drying from ~30% to 2% moisture. Dried granules are sized through a 1200 vibrating sifter (12–200 mesh) and conveyed by belt to downstream equipment.
Processo de funcionamento
1Powder ingredients are blended in a 3000 L V-type mixer (1500 L working volume, 500–1000 kg/batch, 10–20 min mixing).
2The blend is transferred into a 1200 L RMG where dry mixing (~2 min) and wet granulation (1–4 min) are performed in the same sealed vessel, reducing adhesive use by ~25% vs traditional methods and cutting drying time.
3Wet granules pass through an inline wet mill (GZL-350, 5.5 kW) and then into the vibration fluid-bed dryer operating at 150 °C inlet / 70–80 °C outlet for drying from ~30% to 2% moisture.
4Dried granules are sized through a 1200 vibrating sifter (12–200 mesh) and conveyed by belt to downstream equipment.
Especificações técnicas
Especificações da variante: V-mixer SED-3000VH-A (3 sets)
Especificações
Modelo
SED-2-3ZLX-A
Materiais
Materiais de contato
SUS304 stainless steel throughout all product-contact parts; mirror polish Ra ≤ 0.6 µm (RMG pot interior); Ra ≤ 0.8 µm (RMG outer); silicone rubber (RMG sealing airbag); tempered glass (FBD sight glasses, Φ200 mm × 8); PT100 temperature sensors
Materiais do corpo
Q235B carbon steel frame (V-mixer, 14# channel steel); SUS304 outer covers; A3 carbon steel for non-product-contact FBD structural parts
Características principais
Complete wet-granulation production line: V-mixer + RMG + Wet mill + Vibration FBD + Vibration sifter + Belt conveyor
V-mixer SED-3000VH-A: 3000 L total / 1500 L working / 500–1000 kg/batch / 11 kW / mixing time 10–20 min
RMG SED-1200SZ4-A: 1200 L / 400–500 kg/batch / 45 kW mixing + 22 kW cutting / frequency-conversion speed control / Siemens PLC + touchscreen
Inline wet mill GZL-350: 5.5 kW, for wet granule size reduction
Vibration FBD SED-16.2GF-A: electric heating 972 kW total / inlet 150 °C / outlet 70–80 °C / 1500 kg/h feed / cyclone + bag-filter dust recovery
Vibration sifter SED-1200SF-A: 1000 kg/h / 12–200 mesh / 1.5 kW
Mirror-polished SUS304 product-contact surfaces (Ra ≤ 0.6 µm RMG pot; Ra ≤ 0.8 µm outer)
Siemens PLC + touchscreen control on RMG and FBD; Schneider low-voltage electrics
Q235B carbon steel frame; SUS304 outer covers; A3 carbon steel for non-contact FBD parts
Airbag sealing on RMG for good seal integrity without leakage
Turnkey wet-granulation line bundling 5 process steps into one validated system
RMG cuts adhesive use ~25% and drying time vs traditional techniques
Mirror-polished SUS304 product-contact surfaces throughout
Siemens controls + Schneider electrics on critical units
Delivery: 60 days FOB Shanghai; 30% advance / 70% before shipment
Warranty: 12 months from commissioning with English operational manuals
Aplicações
Pharmaceutical wet granulation production lines for solid dosage forms
Tablet and capsule blend preparation
Granulation of solid-dosage actives and excipients
Setores
Pharmaceutical (solid dosage)
Chemical, food, metallurgical (dry granular materials)
Marcas dos componentes
V-mixer motor 11 kW
Jiangyin Bridge
V-mixer inverter 11 kW
Kewo
V-mixer reducer WPA200
Hangzhou Jiewei
V-mixer main electrical components
Schneider
V-mixer V-belt B-1250
Wuxi Green Elephant
RMG PLC
Siemens
RMG touchscreen
Siemens
RMG low-voltage electrics
Schneider
RMG mixing inverter
Kewo
RMG cutting inverter
Kewo
RMG cutting motor reducer
Wuxi (unnamed)
Wet mill motor 5.5 kW
Jiangyin
Wet mill inverter 5.5 kW
Kewo
FBD PLC
Siemens
FBD touchscreen
Siemens
FBD main electrics
Schneider
FBD hot-air fan inverter 75 kW
Kewo
FBD blower inverter 18.5 kW
Kewo
FBD vibration motor inverter 11 kW
Kewo
Temperature sensors PT100
PT100
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas