Início / Equipamentos / Seringas pré-cheias / Customizable Syringe Filling and Capping / Stoppering Machine
SED-1YGF-S
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SED-1YGF-S
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SED-1YGF-S — Customizable Syringe Filling and Capping / Stoppering Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-1YGF-S is a customizable syringe filling and capping / stoppering machine available in three variants: (1) Standard version — manual-feed plastic syringe 1–10 ml, 800–1000 pcs/h, plunger pump + capping station, 3 kW,
Escolher variante (3)
Prazo de entrega
Consultar
Capacidade de produção
400–1000 /
Como funciona
Standard version: Manually load syringes into chute → indexing wheel rotates intermittently → flip station (suction cup flips syringe 180° tip-up) → filling station (servo-driven plunger pump seals and pressure-fills) → capping station (manually pre-thread cap, capping head rotates to tighten) → discharge chute collects output. Gel version: Manually place nest tray → robot arm moves tray to filling platform → single fill needle enters syringe and rises with liquid level + vacuum filling (ceramic rotary-valve plunger pump) → vacuum stoppering (stoppering rod + vacuum body press down together, stopper inserted above liquid surface under vacuum) → manual collection. Nest-box version: Manually load nest tray → peristaltic pump filling + flip-stopper plate rotates 180° to deliver stopper + vacuum press stoppering → 7-servo CNC system controls all movements.
Processo de funcionamento
1Standard version: Manually load syringes into chute → indexing wheel rotates intermittently → flip station (suction cup flips syringe 180° tip-up) → filling station (servo-driven plunger pump seals and pressure-fills) → capping station (manually pre-thread cap, capping head rotates to tighten) → discharge chute collects output.
2Gel version: Manually place nest tray → robot arm moves tray to filling platform → single fill needle enters syringe and rises with liquid level + vacuum filling (ceramic rotary-valve plunger pump) → vacuum stoppering (stoppering rod + vacuum body press down together, stopper inserted above liquid surface under vacuum) → manual collection.
3Nest-box version: Manually load nest tray → peristaltic pump filling + flip-stopper plate rotates 180° to deliver stopper + vacuum press stoppering → 7-servo CNC system controls all movements.
Especificações técnicas
Especificações da variante: SED-1YGF-S plastic syringe 1–10 ml
Especificações
Modelo
SED-1YGF-S
Capacidade de produção
400–1000 /
Tensão
220V/380V 50Hz
Potência
3 kW
Pressão de ar
～0.6MPa 3-5m³/h
Dimensões
Comprimento
1200 mm
Largura
800 mm
Altura
1500 mm
Materiais
Materiais de contato
316L stainless steel (fill needle, rubber stopper vibratory bowl, stopper picker, liquid-contact parts); 304 stainless steel (stoppering rod, chute, vacuum buffer tank); Silicone (sealing sleeves); Ceramic (gel rotary-valve plunger pump)
Materiais do corpo
304 stainless steel hairline-finish surface; Tempered glass + 304 SS square tube opening protective cover; 304 SS square tube laminar flow hood bracket
Características principais
Standard version: 1–10 ml plastic syringe, 800–1000 pcs/h, 3 kW, 1200×800×1500 mm, filling accuracy ±1–1.5% (≥1 ml aqueous)
Gel version: 1–10 ml BD glass syringe, 600–900 pcs/h (1–3 ml), 6–8 kW, 1320×1300×1800 mm, ceramic rotary-valve plunger pump, vacuum pump 100 m³/h
Gel version filling accuracy: ±1–1.5% (flowable gel) / ±5–10% (non-flowable gel)
Nest-box version: 1–5 ml pre-sterilized syringe, 400–600 pcs/h (aqueous), 4 kW, machine weight 800 kg, 900×800×1500 mm, peristaltic pump ±1%
Nest-box version: 7-servo full CNC control system
Full servo drive — virtually maintenance-free
Standard remote-control module (LAN cable enables remote maintenance/programming/upgrade)
Touchscreen saves multiple size production programs
Flip-stopper plate delivers stoppers with 180° rotation
Stopper pass rate ≥99% (nest-box version)
Compressed air: ~0.6 MPa (standard: 3–5 m³/h; gel version: 10 m³/h)
Three variants cover different needs: standard / gel / nest-box
Touchscreen adjusts fill volume and needle/stopper position without mechanical adjustment
Ideal for laboratory or small-batch production
Gel version: ceramic rotary-valve plunger pump handles highly viscous materials
Nest-box version: automatic nest-tray extraction for pre-sterilized syringes
Dual-chamber pre-sterilized syringes can be filled using two machines in series
Xinjie PLC with standard remote module
Aplicações
Plastic or glass prefilled syringe filling
Gel / oil filling (flowable)
BD-tube glass syringe nest-box packaging
Pre-sterilized syringe aqueous filling
Laboratory or small-batch prefilled syringe production
Setores
Farmacêutico
Medical aesthetics
Laboratório
Medical devices
Marcas dos componentes
PLC (bus with remote module)
Xinjie
Touchscreen
Xinjie
Servo motors / drivers (built-in homing)
Xinjie
High-precision ball screws
Taiwan
Switching power supply
MeanWell,Taiwan
Contactors / circuit breakers
DELIXI
Small relays
DINKLE (Taiwan) / Panasonic (Japan)
Pneumatic valves / cylinders
Shencheng
Photoelectric sensors
Panasonic / Autonics / Leuze
Vacuum pump — gel version (oil pump)
Shanghai
Vacuum pump — nest-box version (oil-free)
Fujiwara,Japan
Gel rotary-valve plunger pump
Yixing custom
Peristaltic pump — nest-box version
Domestic high-precision
High-speed vacuum solenoid valve — nest-box version
USA
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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