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SED-16SJ-S
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SED-16SJ-S
SED · SED-16SJ-S · Em destaque
SED-16SJ-S — SED-16SJ-S 16-Channel Vision Counting Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-16SJ-S is an enhanced variant of the SED-16SJ 16-channel CCD vision counting machine, featuring a three-stage vibration system, Schneider TM241 PLC / HMIET6500 HMI / ATV12H075M2 VFD (×3) electrical package, SMC Japan
Prazo de entrega
Consultar
Capacidade de produção
20–120 frascos/min
Como funciona
Medicine in the 30 L hopper is fed via three-stage electromagnetic vibratory feeder (closed-loop vibration sensor feedback) onto 16 parallel channels arranged in a staircase layout. A CCD linear camera with proprietary backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition. After reaching set count, integrated small-gate splitting device (patented: MAC USA 44C-ABA-GDFA solenoid valves + SMC CJ2KB16-40Z gate cylinders + SMC CXSM15-35 platform cylinders) releases the exact count. Schneider TM241 PLC / ATV12 VFD controls the line. High-pressure dust removal cycle user-configurable. Power auto-stabilizer (Delixi TND-1000VA) and compressed air pressure monitoring protect against supply instability.
Processo de funcionamento
1Medicine in the 30 L hopper is fed via three-stage electromagnetic vibratory feeder (closed-loop vibration sensor feedback) onto 16 parallel channels arranged in a staircase layout.
2A CCD linear camera with proprietary backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition.
3After reaching set count, integrated small-gate splitting device (patented: MAC USA 44C-ABA-GDFA solenoid valves + SMC CJ2KB16-40Z gate cylinders + SMC CXSM15-35 platform cylinders) releases the exact count.
4Schneider TM241 PLC / ATV12 VFD controls the line.
5High-pressure dust removal cycle user-configurable.
6Power auto-stabilizer (Delixi TND-1000VA) and compressed air pressure monitoring protect against supply instability.
Especificações técnicas
Especificações da variante: SED-16SJ-S
Especificações
Modelo
SED-16SJ-S
Capacidade de produção
20–120 frascos/min
Utilidades
Electrical: AC 220V 50/60 Hz, 1.1 kW; auto power stabilizer included. Compressed air: 0.4 MPa at 0.5 m³/h.
Detalhes de conformidade
GMP-compliant. 316SS product-contact parts; 304SS body, fully sealed. Auto power stabilizer (TND-1000VA). Air pressure monitoring with auto-shutdown on low pressure. Photoelectric safety at infeed and discharge with auto-start/stop.
Dimensões
Área de instalação
Approx. 2600 × 1600 × 1600 mm (L×W×H per SED-16SJ-S spec), weight 780 kg.
Materiais
Materiais de contato
AISI 316 stainless steel (all product-contact parts)
Materiais do corpo
AISI 304 stainless steel (body and external panels, fully sealed)
Características principais
16-channel CCD vision counting, 20–120 bottles/min
Counting accuracy 99.99% (±1 in 10,000)
Fill quantity 1–9,999 pcs/bottle
Tablets max Φ22 mm; capsules #00–#5; bottles 15–300 mL, mouth Φ20–60 mm, height ≤220 mm
Three-stage electromagnetic vibratory feeder with closed-loop vibration sensor control
CCD backlight imaging ~250 imaging points/channel (0.12 mm resolution)
Integrated small-gate splitting device (patented): MAC USA solenoid + SMC Japan cylinder
Schneider TM241CE40T PLC + HMIET6500 HMI + ATV12H075M2 VFD ×3
Weiwow VFACE-15C 15-inch industrial PC
Omron Japan E3ZG-D61 photoelectric sensors at infeed and discharge
High-pressure dust removal cycle — user-configurable interval and duration
Delixi TND-1000VA auto constant-voltage power stabilizer
SMC ISE30A compressed-air pressure monitoring
Optional AI Residual Fragment Visual Inspection System
Power 1.1 kW, compressed air 0.4 MPa / 0.5 m³/h, hopper 30 L, weight 780 kg
Schneider high-end PLC/HMI/VFD suite — nanosecond scan time, 0.001 ms IO timing
Patented integrated gate with MAC USA + SMC Japan — no PU tube leaks, faster gate response
CCD 250 imaging points/channel, 0.12 mm resolution — identifies doubles and rejects fragments
Three-stage closed-loop vibration eliminates overlap and misfeed
User-configurable high-pressure dust removal ensures non-stop production in dusty environments
Optional AI fragment inspection system for full defect detection
GMP-compliant: 316SS contact, 304SS body, fully sealed
Aplicações
High-throughput pharmaceutical solid dosage bottle filling (20–120 bpm)
Counting tablets, capsules, softgels, pills into bottles
Nutraceutical and food particle bottle filling
Setores
Farmacêutico
Nutracêutico
Food
Marcas dos componentes
Schneider France — TM241CE40T PLC, HMIET6500 HMI, ATV12H075M2 VFD ×3, OSMC air switch, emergency stop
MAC USA — 44C-ABA-GDFA gate solenoid valve ×16
SMC Japan — CJ2KB16-40Z gate cylinder ×16, CXSM15-35 platform cylinder ×2, SY5120 solenoid valve, ISE30A pressure switch, AW30-03BG FRL ×2
Omron Japan — E3ZG-D61 photoelectric switch ×4
CUH — SDVC34-MR vibration controller ×6
Delixi — TND-1000VA auto power stabilizer
Weiwow — VFACE-15C 15-inch industrial PC
Hangzhou Shengde — XJ-XS-C8 industrial camera ×2, GY-308 light source ×2, KZ-XS-D8 vision counting control board
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP standard compliance (AISI 316SS product contact, AISI 304SS body)
Limpeza e manutenção
Easy disassembly per GMP. High-pressure dust removal cycle configured via HMI. CCD lens area kept clean by backlight imaging layout. Fully sealed 304SS body.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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