Accueil / Équipements / Compteuse de comprimés par vision CCD (SJ) / SED-16SJ-S 16-Channel Vision Counting Machine (S Enhanced Variant)

SED-16SJ-S

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SED-16SJ-S

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SED-16SJ-S — SED-16SJ-S 16-Channel Vision Counting Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-16SJ-S is an enhanced variant of the SED-16SJ 16-channel CCD vision counting machine, featuring a three-stage vibration system, Schneider TM241 PLC / HMIET6500 HMI / ATV12H075M2 VFD (×3) electrical package, SMC Japan

GMP standard compliance (AISI 316SS product contact, AISI 304SS body)

Délai de livraison

Sur devis

Cadence

20–120 flacons/min

Fonctionnement

Medicine in the 30 L hopper is fed via three-stage electromagnetic vibratory feeder (closed-loop vibration sensor feedback) onto 16 parallel channels arranged in a staircase layout. A CCD linear camera with proprietary backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition. After reaching set count, integrated small-gate splitting device (patented: MAC USA 44C-ABA-GDFA solenoid valves + SMC CJ2KB16-40Z gate cylinders + SMC CXSM15-35 platform cylinders) releases the exact count. Schneider TM241 PLC / ATV12 VFD controls the line. High-pressure dust removal cycle user-configurable. Power auto-stabilizer (Delixi TND-1000VA) and compressed air pressure monitoring protect against supply instability.

Processus de fonctionnement

1Medicine in the 30 L hopper is fed via three-stage electromagnetic vibratory feeder (closed-loop vibration sensor feedback) onto 16 parallel channels arranged in a staircase layout.

2A CCD linear camera with proprietary backlight imaging (~250 imaging points/channel, 0.12 mm resolution) uses area-based recognition.

3After reaching set count, integrated small-gate splitting device (patented: MAC USA 44C-ABA-GDFA solenoid valves + SMC CJ2KB16-40Z gate cylinders + SMC CXSM15-35 platform cylinders) releases the exact count.

4Schneider TM241 PLC / ATV12 VFD controls the line.

5High-pressure dust removal cycle user-configurable.

6Power auto-stabilizer (Delixi TND-1000VA) and compressed air pressure monitoring protect against supply instability.

Caractéristiques techniques

Caractéristiques de la variante : SED-16SJ-S

Caractéristiques

Modèle

SED-16SJ-S

Cadence

20–120 flacons/min

Fluides et énergie

Electrical: AC 220V 50/60 Hz, 1.1 kW; auto power stabilizer included. Compressed air: 0.4 MPa at 0.5 m³/h.

Détails de conformité

GMP-compliant. 316SS product-contact parts; 304SS body, fully sealed. Auto power stabilizer (TND-1000VA). Air pressure monitoring with auto-shutdown on low pressure. Photoelectric safety at infeed and discharge with auto-start/stop.

Dimensions

Emprise au sol

Approx. 2600 × 1600 × 1600 mm (L×W×H per SED-16SJ-S spec), weight 780 kg.

Matériaux

Matériaux en contact

AISI 316 stainless steel (all product-contact parts)

Matériaux du bâti

AISI 304 stainless steel (body and external panels, fully sealed)

Caractéristiques principales

16-channel CCD vision counting, 20–120 bottles/min

Counting accuracy 99.99% (±1 in 10,000)

Fill quantity 1–9,999 pcs/bottle

Tablets max Φ22 mm; capsules #00–#5; bottles 15–300 mL, mouth Φ20–60 mm, height ≤220 mm

Three-stage electromagnetic vibratory feeder with closed-loop vibration sensor control

CCD backlight imaging ~250 imaging points/channel (0.12 mm resolution)

Integrated small-gate splitting device (patented): MAC USA solenoid + SMC Japan cylinder

Schneider TM241CE40T PLC + HMIET6500 HMI + ATV12H075M2 VFD ×3

Weiwow VFACE-15C 15-inch industrial PC

Omron Japan E3ZG-D61 photoelectric sensors at infeed and discharge

High-pressure dust removal cycle — user-configurable interval and duration

Delixi TND-1000VA auto constant-voltage power stabilizer

SMC ISE30A compressed-air pressure monitoring

Optional AI Residual Fragment Visual Inspection System

Power 1.1 kW, compressed air 0.4 MPa / 0.5 m³/h, hopper 30 L, weight 780 kg

Schneider high-end PLC/HMI/VFD suite — nanosecond scan time, 0.001 ms IO timing

Patented integrated gate with MAC USA + SMC Japan — no PU tube leaks, faster gate response

CCD 250 imaging points/channel, 0.12 mm resolution — identifies doubles and rejects fragments

Three-stage closed-loop vibration eliminates overlap and misfeed

User-configurable high-pressure dust removal ensures non-stop production in dusty environments

Optional AI fragment inspection system for full defect detection

GMP-compliant: 316SS contact, 304SS body, fully sealed

Applications

High-throughput pharmaceutical solid dosage bottle filling (20–120 bpm)

Counting tablets, capsules, softgels, pills into bottles

Nutraceutical and food particle bottle filling

Secteurs

Pharmaceutique

Nutraceutique

Food

Marques des composants

Schneider France — TM241CE40T PLC, HMIET6500 HMI, ATV12H075M2 VFD ×3, OSMC air switch, emergency stop

MAC USA — 44C-ABA-GDFA gate solenoid valve ×16

SMC Japan — CJ2KB16-40Z gate cylinder ×16, CXSM15-35 platform cylinder ×2, SY5120 solenoid valve, ISE30A pressure switch, AW30-03BG FRL ×2

Omron Japan — E3ZG-D61 photoelectric switch ×4

CUH — SDVC34-MR vibration controller ×6

Delixi — TND-1000VA auto power stabilizer

Weiwow — VFACE-15C 15-inch industrial PC

Hangzhou Shengde — XJ-XS-C8 industrial camera ×2, GY-308 light source ×2, KZ-XS-D8 vision counting control board

SED

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Conformité

GMP standard compliance (AISI 316SS product contact, AISI 304SS body)

Nettoyage et entretien

Easy disassembly per GMP. High-pressure dust removal cycle configured via HMI. CCD lens area kept clean by backlight imaging layout. Fully sealed 304SS body.