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SED-150GB-B
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SED · SED-150GB-B · 2 unidades vendidas
SED-150GB-B — High-Efficiency Tablet Film Coating Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-150GB-B High-Efficiency Tablet Film Coating Machine. Used in pharmaceutical, food, and biological products industries to coat tablets, pills, and candies with organic film, water-soluble film, or sugar coating. GMP-c
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Prazo de entrega
Consultar
Capacidade de produção
150 kg max batch capacity
Como funciona
Uncoated tablet cores tumble continuously inside a clean, enclosed perforated coating cylinder. Coating medium is delivered from a thermostatic stirrer barrel by a peristaltic pump (PP-6/BT-600CA) to an automatic spray gun (Japanese IWATA WA-101) and distributed on the tablet cores. Simultaneously, clean hot air (filtered to 100,000-class, 40–80 °C) supplied from the hot-air cabinet penetrates through the moving tablet bed from above and is extracted from the drum mesh at the bottom by an explosion-proof exhaust fan, rapidly and evenly drying the coating medium. The entire process is controlled by PLC with touch-screen display.
Processo de funcionamento
1Uncoated tablet cores tumble continuously inside a clean, enclosed perforated coating cylinder.
2Coating medium is delivered from a thermostatic stirrer barrel by a peristaltic pump (PP-6/BT-600CA) to an automatic spray gun (Japanese IWATA WA-101) and distributed on the tablet cores.
3Simultaneously, clean hot air (filtered to 100,000-class, 40–80 °C) supplied from the hot-air cabinet penetrates through the moving tablet bed from above and is extracted from the drum mesh at the bottom by an explosion-proof exhaust fan, rapidly and evenly drying the coating medium.
4The entire process is controlled by PLC with touch-screen display.
Especificações técnicas
Especificações da variante: SED-150GB-B-D advanced PLC + temperature module + touch-screen variant
Especificações
Modelo
SED-150GB-B
Capacidade de produção
150 kg max batch capacity
Utilidades
Three-phase 4-wire power (explosion-proof switch recommended). Compressed air 0.8 m³/min at ≥ 0.4 MPa for atomization. Steam supply (Ø8 mm pipe) for spray gun. Water inlet/outlet.
Detalhes de conformidade
Designed per GMP (Good Manufacturing Practice). Air supply purified to 100,000-class via three-stage primary/medium/HEPA filtration. Closed coating chamber meets environmental requirements with dust-cleaning pulse exhaust.
Potência
2.2 kW
Dimensões
Comprimento
1700 mm
Largura
1300 mm
Altura
2100 mm
Peso
900 kg
Área de instalação
Main machine 1700 × 1300 × 2100 mm (900 kg); hot-air cabinet 780 × 1050 × 2100 mm (400 kg); exhaust cabinet 930 × 930 × 2000 mm (500 kg). Three-room installation recommended: main coating room, hot-air room (right of main), and exhaust room (left/back).
Materiais
Materiais de contato
Stainless steel (all product-contact parts including cylinder, mesh, spray gun); silica gel (peristaltic pump tubing)
Materiais do corpo
Imported stainless steel (polished surface); matte stainless steel exterior with vertical-stripe finish
compliance
Cleanliness Class
Class 100,000
Elétrica
Electric Heating Power
28 kW
Dust Exhaust Fan Power
5.5 kW
Hot Air Fan Power
1.5 kW
Total Power (Electric Heating)
60 kW
Total Power (Steam Heating)
20 kW
Operação
Compressed Air Consumption
0.8 m³/min
Drum Speed High
18 rpm
Drum Speed Low
2 rpm
Exhaust Volume
7419 m³/h
Filter Accuracy
0.5 µm
Hot Air Temperature Range
40-80 °C
Hot Air Supply Volume
3517 m³/h
Max Load per Batch
150 kg/batch
Peristaltic Pump Max Flow
3.6 L/min
Peristaltic Pump Speed High
600 rpm
Peristaltic Pump Speed Low
100 rpm
Características físicas
Agitator Tank Volume
85 L
Drum Diameter
1200 mm
Feed Port Diameter
480 mm
Mesh Hole Diameter
3 mm
Segurança
Working Noise
≤70 dB(A)
warranty
Warranty Period
12 months
Características principais
Maximum batch capacity 150 kg
Cylinder diameter 1200 mm; feed inlet 480 mm; perforation 3 mm
Cylinder roller speed 2–20 rpm (variable frequency, stepless)
Main motor 2.2 kW; stirrer motor 4 kW; peristaltic pump 0.2–0.25 kW
Hot-air cabinet: supply volume 3517 m³/h, three-stage filtration (primary/medium/HEPA), temperature 40–80 °C adjustable, filter precision 0.5 μm, cleanliness 100,000-class
Explosion-proof exhaust cabinet: exhaust volume 7419 m³/h, dust-removal pulse cleaning
Spray system: imported Japanese IWATA WA-101 spray gun (3 pcs), PP-6/BT-600CA peristaltic pump
PLC + touch-screen computer control (Siemens HMI reference); programmable process parameters
Closed coating process: no dust or slurry splash
GMP-compliant closed coating with three-stage air filtration to 100,000-class
Computer-controlled process and parameters for repeatable coating quality
Versatile: organic film, water-soluble film, and sugar coating in one machine
Imported Japanese IWATA spray gun for even atomization with no clogging
Stepless variable-frequency speed control (2–20 rpm)
Aplicações
Organic film coating
Water-soluble film coating
Sugar coating of Chinese and Western medicine tablets
Pill and candy coating
Setores
Farmacêutico
Food
Biological products
Marcas dos componentes
IWATA (Japan) — WA-101 automatic spray gun
BT-600CA peristaltic pump (Chongqing Jieheng)
JK-series HEPA filters (Suzhou Jinghua Air Equipment Co.)
YB explosion-proof motor
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP
Limpeza e manutenção
Clean machine and spare parts before installation. Change/clean filters in hot-air device every ~3000 working hours per GMP. Regularly clean blower and exhaust pipe of air-exhaust cabinet. After coating, remove remaining coating medium from spray gun, peristaltic pump, and stirrer barrel.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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