Accueil / Équipements / Enrobeuse par film à haut rendement série GB (production moyenne, 40–250kg) / High-Efficiency Tablet Film Coating Machine
SED-150GB-B
Sur devis
SED · SED-150GB-B · 2 unités vendues
SED-150GB-B — High-Efficiency Tablet Film Coating Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-150GB-B High-Efficiency Tablet Film Coating Machine. Used in pharmaceutical, food, and biological products industries to coat tablets, pills, and candies with organic film, water-soluble film, or sugar coating. GMP-c
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Délai de livraison
Sur devis
Cadence
150 kg max batch capacity
Fonctionnement
Uncoated tablet cores tumble continuously inside a clean, enclosed perforated coating cylinder. Coating medium is delivered from a thermostatic stirrer barrel by a peristaltic pump (PP-6/BT-600CA) to an automatic spray gun (Japanese IWATA WA-101) and distributed on the tablet cores. Simultaneously, clean hot air (filtered to 100,000-class, 40–80 °C) supplied from the hot-air cabinet penetrates through the moving tablet bed from above and is extracted from the drum mesh at the bottom by an explosion-proof exhaust fan, rapidly and evenly drying the coating medium. The entire process is controlled by PLC with touch-screen display.
Processus de fonctionnement
1Uncoated tablet cores tumble continuously inside a clean, enclosed perforated coating cylinder.
2Coating medium is delivered from a thermostatic stirrer barrel by a peristaltic pump (PP-6/BT-600CA) to an automatic spray gun (Japanese IWATA WA-101) and distributed on the tablet cores.
3Simultaneously, clean hot air (filtered to 100,000-class, 40–80 °C) supplied from the hot-air cabinet penetrates through the moving tablet bed from above and is extracted from the drum mesh at the bottom by an explosion-proof exhaust fan, rapidly and evenly drying the coating medium.
4The entire process is controlled by PLC with touch-screen display.
Caractéristiques techniques
Caractéristiques de la variante : SED-150GB-B-D advanced PLC + temperature module + touch-screen variant
Caractéristiques
Modèle
SED-150GB-B
Cadence
150 kg max batch capacity
Fluides et énergie
Three-phase 4-wire power (explosion-proof switch recommended). Compressed air 0.8 m³/min at ≥ 0.4 MPa for atomization. Steam supply (Ø8 mm pipe) for spray gun. Water inlet/outlet.
Détails de conformité
Designed per GMP (Good Manufacturing Practice). Air supply purified to 100,000-class via three-stage primary/medium/HEPA filtration. Closed coating chamber meets environmental requirements with dust-cleaning pulse exhaust.
Puissance
2.2 kW
Dimensions
Longueur
1700 mm
Largeur
1300 mm
Hauteur
2100 mm
Poids
900 kg
Emprise au sol
Main machine 1700 × 1300 × 2100 mm (900 kg); hot-air cabinet 780 × 1050 × 2100 mm (400 kg); exhaust cabinet 930 × 930 × 2000 mm (500 kg). Three-room installation recommended: main coating room, hot-air room (right of main), and exhaust room (left/back).
Matériaux
Matériaux en contact
Stainless steel (all product-contact parts including cylinder, mesh, spray gun); silica gel (peristaltic pump tubing)
Matériaux du bâti
Imported stainless steel (polished surface); matte stainless steel exterior with vertical-stripe finish
compliance
Cleanliness Class
Class 100,000
Alimentation électrique
Electric Heating Power
28 kW
Dust Exhaust Fan Power
5.5 kW
Hot Air Fan Power
1.5 kW
Total Power (Electric Heating)
60 kW
Total Power (Steam Heating)
20 kW
Fonctionnement
Compressed Air Consumption
0.8 m³/min
Drum Speed High
18 rpm
Drum Speed Low
2 rpm
Exhaust Volume
7419 m³/h
Filter Accuracy
0.5 µm
Hot Air Temperature Range
40-80 °C
Hot Air Supply Volume
3517 m³/h
Max Load per Batch
150 kg/batch
Peristaltic Pump Max Flow
3.6 L/min
Peristaltic Pump Speed High
600 rpm
Peristaltic Pump Speed Low
100 rpm
Caractéristiques physiques
Agitator Tank Volume
85 L
Drum Diameter
1200 mm
Feed Port Diameter
480 mm
Mesh Hole Diameter
3 mm
Sécurité
Working Noise
≤70 dB(A)
warranty
Warranty Period
12 months
Caractéristiques principales
Maximum batch capacity 150 kg
Cylinder diameter 1200 mm; feed inlet 480 mm; perforation 3 mm
Cylinder roller speed 2–20 rpm (variable frequency, stepless)
Main motor 2.2 kW; stirrer motor 4 kW; peristaltic pump 0.2–0.25 kW
Hot-air cabinet: supply volume 3517 m³/h, three-stage filtration (primary/medium/HEPA), temperature 40–80 °C adjustable, filter precision 0.5 μm, cleanliness 100,000-class
Explosion-proof exhaust cabinet: exhaust volume 7419 m³/h, dust-removal pulse cleaning
Spray system: imported Japanese IWATA WA-101 spray gun (3 pcs), PP-6/BT-600CA peristaltic pump
PLC + touch-screen computer control (Siemens HMI reference); programmable process parameters
Closed coating process: no dust or slurry splash
GMP-compliant closed coating with three-stage air filtration to 100,000-class
Computer-controlled process and parameters for repeatable coating quality
Versatile: organic film, water-soluble film, and sugar coating in one machine
Imported Japanese IWATA spray gun for even atomization with no clogging
Stepless variable-frequency speed control (2–20 rpm)
Applications
Organic film coating
Water-soluble film coating
Sugar coating of Chinese and Western medicine tablets
Pill and candy coating
Secteurs
Pharmaceutique
Food
Biological products
Marques des composants
IWATA (Japan) — WA-101 automatic spray gun
BT-600CA peristaltic pump (Chongqing Jieheng)
JK-series HEPA filters (Suzhou Jinghua Air Equipment Co.)
YB explosion-proof motor
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP
Nettoyage et entretien
Clean machine and spare parts before installation. Change/clean filters in hot-air device every ~3000 working hours per GMP. Regularly clean blower and exhaust pipe of air-exhaust cabinet. After coating, remove remaining coating medium from spray gun, peristaltic pump, and stirrer barrel.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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