SED-150FKB-A
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SED-150FKB-A
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SED-150FKB-A — Valve Bag Packaging Machine
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SED-150FKB-A Pneumatic (Air-feed) Valve Bag Packaging Machine for weighing and filling powdery materials such as modified starch. Air-feed structure with real-time gross-weight weighing. Standard scope includes mechanica
Prazo de entrega
Consultar
Capacidade de produção
120–150 bags/h (25 kg/bag)
Como funciona
Pre-empty valve bag is placed onto the filling spout by the mechanical auto bag-applicator. The pneumatic pressure chamber (with cone-top valve and intermediate aeration parts) fluidizes the powder; a scissor valve handles coarse/fine feed; the pneumatic expansion sleeve seals the spout while load cells (Flintec) suspended below the spout do real-time gross-weight measurement. After target weight is reached, residual powder is blown clear and an ultrasonic head seals the bag. Filled bag drops to the under-scale belt conveyor and is routed to the next station.
Processo de funcionamento
1Pre-empty valve bag is placed onto the filling spout by the mechanical auto bag-applicator.
2The pneumatic pressure chamber (with cone-top valve and intermediate aeration parts) fluidizes the powder; a scissor valve handles coarse/fine feed; the pneumatic expansion sleeve seals the spout while load cells (Flintec) suspended below the spout do real-time gross-weight measurement.
3After target weight is reached, residual powder is blown clear and an ultrasonic head seals the bag.
4Filled bag drops to the under-scale belt conveyor and is routed to the next station.
Especificações técnicas
Especificações da variante: SED-150FKB-A
Especificações
Modelo
SED-150FKB-A
Capacidade de produção
120–150 bags/h (25 kg/bag)
Tensão
380VAC +6/-10%, 50Hz +0/-2%; control 230VAC + 24VDC; cabinet IP54
Utilidades
380VAC 50Hz 5 kW supply with TN earth; instrument compressed air 4-6 bar (40 Nm^3/h per line); aeration clean air 4-6 bar (90 Nm^3/h per line); dust extraction -6 to -8 mbar (1500 Nm^3/h per line); supply cable and compressed-air piping by customer
Detalhes de conformidade
Optional explosion-proof per ExtdA21 T135 (dust) for motors and solenoid valves; ExdIIBT4 Gb pressurized cabinet; cabinet IP54/IP65; insulation class B; TN grounding; noise per EN ISO 11202
Potência
5 kW
Pressão de ar
Packing machine instrument air ~4-6 bar @ 40 Nm^3/h per line; aeration silo clean air ~4-6 bar @ 90 Nm^3/h per line; dust-extraction air ~-6 to -8 mbar @ 1500 Nm^3/h per line
Dimensões
Área de instalação
Indoor installation; under-scale conveyor 2000 x 600 mm (350 mm height); turn-roller conveyor at 350 mm height
Materiais
Materiais de contato
Carbon steel (conveyor frame); PVC (under-scale belt); pneumatic expansion sleeve (AGILOR)
Materiais do corpo
Carbon-steel frame; packaging cell enclosure with viewing window
Características principais
Air-feed (pneumatic) valve bag packing with real-time gross-weight weighing
Capacity 120-150 bags/h at 25 kg/bag
Accuracy +/-100 g per bag
Bag weight range 20-30 kg; std valve-bag size 600 x 550 mm with 150 mm valve
Mechanical auto bag-applicator: 200 bags/h with 100-200 bag magazine
Pneumatic pressure chamber with cone-top valve, quick-close maintenance hatch, level meter
Scissor valve for coarse + fine feed phasing
Pneumatic expansion-sleeve filling spout with bag-vent and clearing-blow
Load cells suspended on filling spout for accurate weighing
Ultrasonic seal head with generator, transducer, sonotrode and travel mechanism
Dust-collection interface integrated at spout, seal area and discharge belt
Packaging cell with safety-interlocked maintenance door for noise + dust containment
Under-scale flat belt conveyor 1500/2000 x 600 mm at 24 m/min, PVC belt on carbon-steel frame
Turn roller conveyor 350 mm height, 24 m/min, 0.75 kW drive
Control cabinet IP65 (door open IP2X); HMI touchscreen; INOVANCE PLC with 24VDC I/O modules
Noise level <75 dB(A) per EN ISO 11202
5 kW total connected load, TN earthing, control 230VAC + 24VDC
Optional dust-explosion-proof package (ExtdA21 T135 motors/solenoids, pressurized ExdIIBT4 Gb cabinet) for hazardous-area starch/powder lines
Branded weighing (Flintec) and controls (INOVANCE PLC, OMRON, Schneider) for plant-grade reliability
Real-time gross-weight + dual-speed scissor valve gives +/-100 g accuracy at 150 bag/h
Integrated packaging cell + dust-extraction interface keeps powder out of the operator zone
Modular split into 'bag-applicator' and 'packing scale' control modules — fault on one auto-parks while the other can still run
On-site installation, commissioning and operator training included
Aplicações
25 kg valve-bag packing of modified starch
Weighing and packing of dry powdery materials into square-bottom valve bags
Hazardous-area (dust-explosion zone) powder packing
Setores
Starch and modified-starch processing
Chemical (powder)
Food ingredients
Mineral / additive powders
Marcas dos componentes
Flintec — load cells
INOVANCE — PLC
OMRON — control system main components
Schneider — control system main components
SMC / AIRTAC — pneumatics and solenoid valves
AGILOR — scissor-valve hose and expansion sleeve
Jiamusi / Nanyang / Wannan — explosion-proof motors
Zhongrong — explosion-proof control cabinet
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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