SED-150FKB-A
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SED-150FKB-A
SED · SED-150FKB-A · Destacado
SED-150FKB-A — Valve Bag Packaging Machine
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SED-150FKB-A Pneumatic (Air-feed) Valve Bag Packaging Machine for weighing and filling powdery materials such as modified starch. Air-feed structure with real-time gross-weight weighing. Standard scope includes mechanica
Plazo de entrega
Consultar
Capacidad de producción
120–150 bags/h (25 kg/bag)
Funcionamiento
Pre-empty valve bag is placed onto the filling spout by the mechanical auto bag-applicator. The pneumatic pressure chamber (with cone-top valve and intermediate aeration parts) fluidizes the powder; a scissor valve handles coarse/fine feed; the pneumatic expansion sleeve seals the spout while load cells (Flintec) suspended below the spout do real-time gross-weight measurement. After target weight is reached, residual powder is blown clear and an ultrasonic head seals the bag. Filled bag drops to the under-scale belt conveyor and is routed to the next station.
Proceso de funcionamiento
1Pre-empty valve bag is placed onto the filling spout by the mechanical auto bag-applicator.
2The pneumatic pressure chamber (with cone-top valve and intermediate aeration parts) fluidizes the powder; a scissor valve handles coarse/fine feed; the pneumatic expansion sleeve seals the spout while load cells (Flintec) suspended below the spout do real-time gross-weight measurement.
3After target weight is reached, residual powder is blown clear and an ultrasonic head seals the bag.
4Filled bag drops to the under-scale belt conveyor and is routed to the next station.
Especificaciones técnicas
Especificaciones de la variante: SED-150FKB-A
Especificaciones
Modelo
SED-150FKB-A
Capacidad de producción
120–150 bags/h (25 kg/bag)
Tensión
380VAC +6/-10%, 50Hz +0/-2%; control 230VAC + 24VDC; cabinet IP54
Suministros
380VAC 50Hz 5 kW supply with TN earth; instrument compressed air 4-6 bar (40 Nm^3/h per line); aeration clean air 4-6 bar (90 Nm^3/h per line); dust extraction -6 to -8 mbar (1500 Nm^3/h per line); supply cable and compressed-air piping by customer
Detalles de conformidad
Optional explosion-proof per ExtdA21 T135 (dust) for motors and solenoid valves; ExdIIBT4 Gb pressurized cabinet; cabinet IP54/IP65; insulation class B; TN grounding; noise per EN ISO 11202
Potencia
5 kW
Presión de aire
Packing machine instrument air ~4-6 bar @ 40 Nm^3/h per line; aeration silo clean air ~4-6 bar @ 90 Nm^3/h per line; dust-extraction air ~-6 to -8 mbar @ 1500 Nm^3/h per line
Dimensiones
Superficie de instalación
Indoor installation; under-scale conveyor 2000 x 600 mm (350 mm height); turn-roller conveyor at 350 mm height
Materiales
Materiales en contacto
Carbon steel (conveyor frame); PVC (under-scale belt); pneumatic expansion sleeve (AGILOR)
Materiales del cuerpo
Carbon-steel frame; packaging cell enclosure with viewing window
Características principales
Air-feed (pneumatic) valve bag packing with real-time gross-weight weighing
Capacity 120-150 bags/h at 25 kg/bag
Accuracy +/-100 g per bag
Bag weight range 20-30 kg; std valve-bag size 600 x 550 mm with 150 mm valve
Mechanical auto bag-applicator: 200 bags/h with 100-200 bag magazine
Pneumatic pressure chamber with cone-top valve, quick-close maintenance hatch, level meter
Scissor valve for coarse + fine feed phasing
Pneumatic expansion-sleeve filling spout with bag-vent and clearing-blow
Load cells suspended on filling spout for accurate weighing
Ultrasonic seal head with generator, transducer, sonotrode and travel mechanism
Dust-collection interface integrated at spout, seal area and discharge belt
Packaging cell with safety-interlocked maintenance door for noise + dust containment
Under-scale flat belt conveyor 1500/2000 x 600 mm at 24 m/min, PVC belt on carbon-steel frame
Turn roller conveyor 350 mm height, 24 m/min, 0.75 kW drive
Control cabinet IP65 (door open IP2X); HMI touchscreen; INOVANCE PLC with 24VDC I/O modules
Noise level <75 dB(A) per EN ISO 11202
5 kW total connected load, TN earthing, control 230VAC + 24VDC
Optional dust-explosion-proof package (ExtdA21 T135 motors/solenoids, pressurized ExdIIBT4 Gb cabinet) for hazardous-area starch/powder lines
Branded weighing (Flintec) and controls (INOVANCE PLC, OMRON, Schneider) for plant-grade reliability
Real-time gross-weight + dual-speed scissor valve gives +/-100 g accuracy at 150 bag/h
Integrated packaging cell + dust-extraction interface keeps powder out of the operator zone
Modular split into 'bag-applicator' and 'packing scale' control modules — fault on one auto-parks while the other can still run
On-site installation, commissioning and operator training included
Aplicaciones
25 kg valve-bag packing of modified starch
Weighing and packing of dry powdery materials into square-bottom valve bags
Hazardous-area (dust-explosion zone) powder packing
Sectores
Starch and modified-starch processing
Chemical (powder)
Food ingredients
Mineral / additive powders
Marcas de componentes
Flintec — load cells
INOVANCE — PLC
OMRON — control system main components
Schneider — control system main components
SMC / AIRTAC — pneumatics and solenoid valves
AGILOR — scissor-valve hose and expansion sleeve
Jiamusi / Nanyang / Wannan — explosion-proof motors
Zhongrong — explosion-proof control cabinet
SED
Hable con SED Sales Team
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Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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