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SED-12SX
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SED-12SX
SED · SED-12SX · Em destaque
SED-12SX — Automatic Capsule/Tablet Counting and Bottling Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-12SX is a fully automatic capsule/tablet counting and bottling line built around a 12-channel electronic counting machine (SED-12S, single discharge port). Line capacity: 10–50 bottles/min (counter) / 20–160 bottles/
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Prazo de entrega
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Capacidade de produção
20–160 bottles/min (bottles/min) at 12-channel counter; 20-160 bottles/min line speed
Como funciona
Bulk bottles are tipped into the unscrambler bowl. A vibrating plate drives bottles into the rotating starwheel which orients them mouth-up onto the conveyor. At the counting station, product travels along corrugated vibratory channels into 12 counting channels; a photoelectric sensor counts each piece as it falls into the bottle. Filled bottles pass to the desiccant inserter, then capper, foil sealer, and labeller in sequence. Photoelectric sensors at each station detect missing or jammed bottles and trigger automatic pause/restart.
Processo de funcionamento
1Bulk bottles are tipped into the unscrambler bowl.
2A vibrating plate drives bottles into the rotating starwheel which orients them mouth-up onto the conveyor.
3At the counting station, product travels along corrugated vibratory channels into 12 counting channels; a photoelectric sensor counts each piece as it falls into the bottle.
4Filled bottles pass to the desiccant inserter, then capper, foil sealer, and labeller in sequence.
5Photoelectric sensors at each station detect missing or jammed bottles and trigger automatic pause/restart.
Especificações técnicas
Especificações da variante: SED-12SX-S higher-speed line variant with SED-160LP-S unscrambler (20–160 bpm
Especificações
Modelo
SED-12SX
Capacidade de produção
20–160 bottles/min (bottles/min) at 12-channel counter; 20-160 bottles/min line speed
Tensão
220V AC, 50/60 Hz
Utilidades
220 V AC 50/60 Hz; compressed air 0.6 MPa at counter; line total ~3–5 kW across stations (unscrambler 0.25 kW, counter 0.75 kW, desiccant inserter 0.5 kW, plus capper/sealer/labeller).
Detalhes de conformidade
Designed and manufactured per Chinese GMP standards. All product-contact and visible parts are 304 stainless steel in fully sealed structure.
Pressão de ar
0.4-0.8 MPa (varies by station; typical 0.5 MPa)
Dimensões
Área de instalação
Multi-station line. Unscrambler (80LP): 1350×1000×1270 mm. Counter (SED-12S): 1360×1530×1700 mm. Full-line footprint depends on configuration; consult SED for layout drawing.
Materiais
Materiais de contato
All product-contact parts in 304 stainless steel; air-jet cleaner contact parts in stainless steel or non-toxic stable non-metallic materials.
Materiais do corpo
All cabinets and machine bodies 304 stainless steel, fully sealed structure, GMP-compliant.
Características principais
12-channel electronic counter (SED-12S) with 99.99% counting accuracy
Line capacity 20–160 bottles/min; counter 10–50 bottles/min
Unscrambler (80LP): 30–100 bpm, 0.25 kW, 1350×1000×1270 mm, 230 kg
Counter (SED-12S): 0.75 kW, 0.6 MPa air, 1360×1530×1700 mm, 340 kg
Desiccant inserter, capper, induction foil sealer, label applicator all integrated
GMP-compliant: 304 stainless steel sealed bodies throughout
Anti-dust photosensor technology for stable counting in high-dust environments
No-bottle-no-count function; missing-bottle auto-stop
Turn-key counter+bottling line for solid-dose pharmaceutical packaging
Class-leading 99.99% counting accuracy
Wide compatibility: tablets (round, shaped, sugar-coated, film-coated), capsules (#00–#5, hard and soft), pellets (≤20 mm diameter)
Anti-clog discharge nozzle for small-mouth bottles (optional)
Dust collection box for low-dust environment (optional)
Simple toolless disassembly for cleaning and part changes
Aplicações
Tablet bottling (round, shaped, sugar-coated, film-coated)
Capsule bottling (#00–#5, hard and soft)
Pellet bottling (≤20 mm diameter)
Solid-dose pharmaceutical packaging
Setores
Pharmaceutical (solid dosage forms)
Nutraceutical and health supplements
Veterinary pharmaceutical
Marcas dos componentes
Unscrambler (80LP): Motor - Maili; control system - Shengde; power supply - Mean Well (Taiwan); E-stop/breaker - Schneider (France); bottle sensor - SICK (Germany)
Counter (SED-12S): bottle sensor - SICK; control system - Shengde; power supply - Mean Well (Taiwan); lift motor - Maili; count sensor - Shengde; pneumatics - AirTAC (Taiwan); conveyor motor - Maili; HMI - Delta (Taiwan); breaker/E-stop - Schneider
SED
Fale com SED Sales Team
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Conformidade
GMP-compliant (304 stainless steel sealed body)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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