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SED-12SX
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SED-12SX
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SED-12SX — Automatic Capsule/Tablet Counting and Bottling Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12SX is a fully automatic capsule/tablet counting and bottling line built around a 12-channel electronic counting machine (SED-12S, single discharge port). Line capacity: 10–50 bottles/min (counter) / 20–160 bottles/

GMP-compliant (304 stainless steel sealed body)
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Délai de livraison
Sur devis
Cadence
20–160 bottles/min (bottles/min) at 12-channel counter; 20-160 bottles/min line speed

Fonctionnement

Bulk bottles are tipped into the unscrambler bowl. A vibrating plate drives bottles into the rotating starwheel which orients them mouth-up onto the conveyor. At the counting station, product travels along corrugated vibratory channels into 12 counting channels; a photoelectric sensor counts each piece as it falls into the bottle. Filled bottles pass to the desiccant inserter, then capper, foil sealer, and labeller in sequence. Photoelectric sensors at each station detect missing or jammed bottles and trigger automatic pause/restart.

Processus de fonctionnement
1Bulk bottles are tipped into the unscrambler bowl.
2A vibrating plate drives bottles into the rotating starwheel which orients them mouth-up onto the conveyor.
3At the counting station, product travels along corrugated vibratory channels into 12 counting channels; a photoelectric sensor counts each piece as it falls into the bottle.
4Filled bottles pass to the desiccant inserter, then capper, foil sealer, and labeller in sequence.
5Photoelectric sensors at each station detect missing or jammed bottles and trigger automatic pause/restart.

Caractéristiques techniques

Caractéristiques de la variante : SED-12SX-S higher-speed line variant with SED-160LP-S unscrambler (20–160 bpm

Caractéristiques

Modèle
SED-12SX
Cadence
20–160 bottles/min (bottles/min) at 12-channel counter; 20-160 bottles/min line speed
Tension
220V AC, 50/60 Hz
Fluides et énergie
220 V AC 50/60 Hz; compressed air 0.6 MPa at counter; line total ~3–5 kW across stations (unscrambler 0.25 kW, counter 0.75 kW, desiccant inserter 0.5 kW, plus capper/sealer/labeller).
Détails de conformité
Designed and manufactured per Chinese GMP standards. All product-contact and visible parts are 304 stainless steel in fully sealed structure.
Pression d’air
0.4-0.8 MPa (varies by station; typical 0.5 MPa)

Dimensions

Emprise au sol
Multi-station line. Unscrambler (80LP): 1350×1000×1270 mm. Counter (SED-12S): 1360×1530×1700 mm. Full-line footprint depends on configuration; consult SED for layout drawing.

Matériaux

Matériaux en contact
All product-contact parts in 304 stainless steel; air-jet cleaner contact parts in stainless steel or non-toxic stable non-metallic materials.
Matériaux du bâti
All cabinets and machine bodies 304 stainless steel, fully sealed structure, GMP-compliant.

Caractéristiques principales

12-channel electronic counter (SED-12S) with 99.99% counting accuracy
Line capacity 20–160 bottles/min; counter 10–50 bottles/min
Unscrambler (80LP): 30–100 bpm, 0.25 kW, 1350×1000×1270 mm, 230 kg
Counter (SED-12S): 0.75 kW, 0.6 MPa air, 1360×1530×1700 mm, 340 kg
Desiccant inserter, capper, induction foil sealer, label applicator all integrated
GMP-compliant: 304 stainless steel sealed bodies throughout
Anti-dust photosensor technology for stable counting in high-dust environments
No-bottle-no-count function; missing-bottle auto-stop
Turn-key counter+bottling line for solid-dose pharmaceutical packaging
Class-leading 99.99% counting accuracy
Wide compatibility: tablets (round, shaped, sugar-coated, film-coated), capsules (#00–#5, hard and soft), pellets (≤20 mm diameter)
Anti-clog discharge nozzle for small-mouth bottles (optional)
Dust collection box for low-dust environment (optional)
Simple toolless disassembly for cleaning and part changes

Applications

Tablet bottling (round, shaped, sugar-coated, film-coated)
Capsule bottling (#00–#5, hard and soft)
Pellet bottling (≤20 mm diameter)
Solid-dose pharmaceutical packaging

Secteurs

Pharmaceutical (solid dosage forms)
Nutraceutical and health supplements
Veterinary pharmaceutical

Marques des composants

Unscrambler (80LP): Motor - Maili; control system - Shengde; power supply - Mean Well (Taiwan); E-stop/breaker - Schneider (France); bottle sensor - SICK (Germany)
Counter (SED-12S): bottle sensor - SICK; control system - Shengde; power supply - Mean Well (Taiwan); lift motor - Maili; count sensor - Shengde; pneumatics - AirTAC (Taiwan); conveyor motor - Maili; HMI - Delta (Taiwan); breaker/E-stop - Schneider
SED
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Conformité

GMP-compliant (304 stainless steel sealed body)

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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