Início / Equipamentos / Envasadora-seladora combinada de modo duplo para plástico/alumínio série RG2 / Tube Filling and Sealing Machine – Two-in-One (Plastic and Aluminum Tubes)
SED-120RG2-A
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SED-120RG2-A
SED · SED-120RG2-A · Em destaque
SED-120RG2-A — Two-in-One
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-120RG2-A combo automatic filling and tail-sealing machine for both plastic/composite tubes and aluminum tubes (one-machine-two-uses). Stainless full enclosure, dual filling nozzles and dual color-mark stations, servo
Escolher variante (2)
Prazo de entrega
Consultar
Capacidade de produção
80–120 tubos/h
Como funciona
Plastic tubes (or aluminum-plastic composite tubes) and aluminum tubes share a 304 stainless full-enclosed body. Tubes are loaded by hand into magazines; servo-driven flap units (with vacuum holes) drop them into cup-holder dies on a synchronous-belt servo-indexed turret. Stations: color-mark registration (US Banner sensor) -> dual valve-body plunger filling nozzles (descend into tube, lift while dosing, blow-cut to prevent dripping/strings; 316L contact) -> for plastic / composite tubes the Swiss Leister dual hot-air system heats the tail interior and a cam-link mechanism presses and seals; for aluminum tubes a manipulator folder crimps the tail -> batch number embossing (single/double side) -> tail trimming -> finished-tube ejection. 9 servo motors (alignment, filling, main drive, nozzle lift, turret, aluminum-tube folder, plastic-tube hot-seal, etc.) all coordinated by a motion controller.
Processo de funcionamento
1Plastic tubes (or aluminum-plastic composite tubes) and aluminum tubes share a 304 stainless full-enclosed body.
2Tubes are loaded by hand into magazines; servo-driven flap units (with vacuum holes) drop them into cup-holder dies on a synchronous-belt servo-indexed turret.
3Stations: color-mark registration (US Banner sensor) -> dual valve-body plunger filling nozzles (descend into tube, lift while dosing, blow-cut to prevent dripping/strings; 316L contact) -> for plastic / composite tubes the Swiss Leister dual hot-air system heats the tail interior and a cam-link mechanism presses and seals; for aluminum tubes a manipulator folder crimps the tail -> batch number embossing (single/double side) -> tail trimming -> finished-tube ejection.
49 servo motors (alignment, filling, main drive, nozzle lift, turret, aluminum-tube folder, plastic-tube hot-seal, etc.) all coordinated by a motion controller.
Especificações técnicas
Especificações da variante: Plastic / aluminum-plastic composite tube mode (hot-air pressure seal)
Especificações
Modelo
SED-120RG2-A
Capacidade de produção
80–120 tubos/h
Tensão
380V 50Hz 3P
Utilidades
Power: 50Hz 380V 3P; main servo 1.0 kW + hot-air heater 3.0 kW x2 (+optional jacket heating 2 kW x2 + stirring 0.18 kW x2). Air: 0.5-0.6 MPa, 1 m^3/min.
Detalhes de conformidade
GMP-friendly: 316L product contact, 304 cabinet, oil-free wear-resistant sliding bearings above worktop.
Potência
7 kW
Pressão de ar
0.5-0.6 MPa; consumption 1 m^3/min
Dimensões
Comprimento
3200 mm
Largura
1420 mm
Altura
2400 mm
Peso
2400 kg
Área de instalação
Whole machine 3200 (excl. exit port 200) x 1420 x 2400 mm; main machine area ~4.5 m^2, working area ~20 m^2; chiller area ~1 m^2; weight ~2400 kg
Materiais
Materiais de contato
316L aço inoxidável
Materiais do corpo
304 stainless steel cabinet; organic glass safety guard; stainless-steel sub-frame
Características principais
Two-in-one: handles both plastic/composite tubes and aluminum tubes without disassembly
Servo-driven turret + synchronous-belt cup-tube transport
9 servo motors with motion controller (alignment, filling, main, nozzle lift, turret, AL folder, hot-seal, etc.)
Dual filling nozzles + dual color-mark stations for parallel throughput
Speed 80-120 tubes/min, accuracy +/-1%
Filling range: plastic tube 3-250 g, aluminum tube 3-180 ml
Tube dia 13-50 mm (plastic) / 12-30 mm (aluminum); length 50-210 mm (plastic) / 50-150 mm (aluminum)
Plastic tubes: hot-air pressure sealing; Aluminum tubes: manipulator folding
Swiss Leister dual hot-air system with temperature regulation
US Banner color-mark sensor
Quick-clamp filling nozzle / cylinder for fast cleaning (4 quick clamps)
Roller-type double tube feeder avoids tube jam vs old stainless guide bars
Two independent no-tube/no-fill protections + manual/auto switch + low-air-pressure alarm + e-stop
Lift-press block prevents cup-holder tilt during ejection
Servo overload protection on main drive
Swing-arm large touchscreen for portable operation
True one-machine-two-uses design saves changeover time and capex
Dual hot-air heat (with temp control) ensures uniform plastic-tube sealing
Premium component package (Siemens electrics, Banner sensors, Airtac pneumatics, Leister hot-air)
Fast nozzle/cylinder clean via 4 quick clamps — minimal training
Roller-type tube feed avoids old jam issues
Servo motion control delivers high-speed precision
Aplicações
Filling and tail-sealing of pharmaceutical ointments, creams and gels
Cosmetic creams and emulsions in plastic or aluminum tubes
Toothpaste and personal-care
Food and chemical viscous materials in tubes
Setores
Farmacêutico
Cosmetic / personal care
Toothpaste
Food
Chemical / adhesive
Marcas dos componentes
Siemens (PLC, frequency inverter, touch screen)
Omron (encoder)
Autonics (filling-monitoring photoelectric)
Moeller / Gen Muller (total power switch)
Banner, USA (color-code sensor)
Airtac (low-voltage pneumatic protection and components)
Leister, Switzerland (dual hot-air heating system with temp control)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Limpeza e manutenção
4 quick-clamp clamps allow rapid removal/cleaning or replacement of filling nozzle and cylinder without special tools or skill.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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