Accueil / Équipements / Remplisseuse-scelleuse combinée double mode plastique/aluminium série RG2 / Tube Filling and Sealing Machine – Two-in-One (Plastic and Aluminum Tubes)
SED-120RG2-A
Sur devis
SED-120RG2-A
SED · SED-120RG2-A · En vedette
SED-120RG2-A — Two-in-One
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-120RG2-A combo automatic filling and tail-sealing machine for both plastic/composite tubes and aluminum tubes (one-machine-two-uses). Stainless full enclosure, dual filling nozzles and dual color-mark stations, servo
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Délai de livraison
Sur devis
Cadence
80–120 tubes/h
Fonctionnement
Plastic tubes (or aluminum-plastic composite tubes) and aluminum tubes share a 304 stainless full-enclosed body. Tubes are loaded by hand into magazines; servo-driven flap units (with vacuum holes) drop them into cup-holder dies on a synchronous-belt servo-indexed turret. Stations: color-mark registration (US Banner sensor) -> dual valve-body plunger filling nozzles (descend into tube, lift while dosing, blow-cut to prevent dripping/strings; 316L contact) -> for plastic / composite tubes the Swiss Leister dual hot-air system heats the tail interior and a cam-link mechanism presses and seals; for aluminum tubes a manipulator folder crimps the tail -> batch number embossing (single/double side) -> tail trimming -> finished-tube ejection. 9 servo motors (alignment, filling, main drive, nozzle lift, turret, aluminum-tube folder, plastic-tube hot-seal, etc.) all coordinated by a motion controller.
Processus de fonctionnement
1Plastic tubes (or aluminum-plastic composite tubes) and aluminum tubes share a 304 stainless full-enclosed body.
2Tubes are loaded by hand into magazines; servo-driven flap units (with vacuum holes) drop them into cup-holder dies on a synchronous-belt servo-indexed turret.
3Stations: color-mark registration (US Banner sensor) -> dual valve-body plunger filling nozzles (descend into tube, lift while dosing, blow-cut to prevent dripping/strings; 316L contact) -> for plastic / composite tubes the Swiss Leister dual hot-air system heats the tail interior and a cam-link mechanism presses and seals; for aluminum tubes a manipulator folder crimps the tail -> batch number embossing (single/double side) -> tail trimming -> finished-tube ejection.
49 servo motors (alignment, filling, main drive, nozzle lift, turret, aluminum-tube folder, plastic-tube hot-seal, etc.) all coordinated by a motion controller.
Caractéristiques techniques
Caractéristiques de la variante : Plastic / aluminum-plastic composite tube mode (hot-air pressure seal)
Caractéristiques
Modèle
SED-120RG2-A
Cadence
80–120 tubes/h
Tension
380V 50Hz 3P
Fluides et énergie
Power: 50Hz 380V 3P; main servo 1.0 kW + hot-air heater 3.0 kW x2 (+optional jacket heating 2 kW x2 + stirring 0.18 kW x2). Air: 0.5-0.6 MPa, 1 m^3/min.
Détails de conformité
GMP-friendly: 316L product contact, 304 cabinet, oil-free wear-resistant sliding bearings above worktop.
Puissance
7 kW
Pression d’air
0.5-0.6 MPa; consumption 1 m^3/min
Dimensions
Longueur
3200 mm
Largeur
1420 mm
Hauteur
2400 mm
Poids
2400 kg
Emprise au sol
Whole machine 3200 (excl. exit port 200) x 1420 x 2400 mm; main machine area ~4.5 m^2, working area ~20 m^2; chiller area ~1 m^2; weight ~2400 kg
Matériaux
Matériaux en contact
316L acier inoxydable
Matériaux du bâti
304 stainless steel cabinet; organic glass safety guard; stainless-steel sub-frame
Caractéristiques principales
Two-in-one: handles both plastic/composite tubes and aluminum tubes without disassembly
Servo-driven turret + synchronous-belt cup-tube transport
9 servo motors with motion controller (alignment, filling, main, nozzle lift, turret, AL folder, hot-seal, etc.)
Dual filling nozzles + dual color-mark stations for parallel throughput
Speed 80-120 tubes/min, accuracy +/-1%
Filling range: plastic tube 3-250 g, aluminum tube 3-180 ml
Tube dia 13-50 mm (plastic) / 12-30 mm (aluminum); length 50-210 mm (plastic) / 50-150 mm (aluminum)
Plastic tubes: hot-air pressure sealing; Aluminum tubes: manipulator folding
Swiss Leister dual hot-air system with temperature regulation
US Banner color-mark sensor
Quick-clamp filling nozzle / cylinder for fast cleaning (4 quick clamps)
Roller-type double tube feeder avoids tube jam vs old stainless guide bars
Two independent no-tube/no-fill protections + manual/auto switch + low-air-pressure alarm + e-stop
Lift-press block prevents cup-holder tilt during ejection
Servo overload protection on main drive
Swing-arm large touchscreen for portable operation
True one-machine-two-uses design saves changeover time and capex
Dual hot-air heat (with temp control) ensures uniform plastic-tube sealing
Premium component package (Siemens electrics, Banner sensors, Airtac pneumatics, Leister hot-air)
Fast nozzle/cylinder clean via 4 quick clamps — minimal training
Roller-type tube feed avoids old jam issues
Servo motion control delivers high-speed precision
Applications
Filling and tail-sealing of pharmaceutical ointments, creams and gels
Cosmetic creams and emulsions in plastic or aluminum tubes
Toothpaste and personal-care
Food and chemical viscous materials in tubes
Secteurs
Pharmaceutique
Cosmetic / personal care
Toothpaste
Food
Chemical / adhesive
Marques des composants
Siemens (PLC, frequency inverter, touch screen)
Omron (encoder)
Autonics (filling-monitoring photoelectric)
Moeller / Gen Muller (total power switch)
Banner, USA (color-code sensor)
Airtac (low-voltage pneumatic protection and components)
Leister, Switzerland (dual hot-air heating system with temp control)
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
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Nettoyage et entretien
4 quick-clamp clamps allow rapid removal/cleaning or replacement of filling nozzle and cylinder without special tools or skill.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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