Início / Equipamentos / Envase e selagem de copos plásticos / Plastic Cup Forming, Filling, Sealing and Cutting Machine
SED-12000TCGFJ-Y
Consultar
SED-12000TCGFJ-Y
SED · SED-12000TCGFJ-Y · Em destaque
SED-12000TCGFJ-Y — Plastic Cup Forming, Filling, Sealing and Cutting Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-12000TCGFJ-Y HB Automatic Plastic Cup Forming, Filling, Sealing and Cutting Machine. Single inline machine that pre-feeds a PS sheet, preheats and thermoforms cups (8-cavity, in-mold wrap-around labeling), fills (yog
Prazo de entrega
Consultar
Capacidade de produção
10000–12000 cups/hr
Como funciona
Sheet pre-feeding -> sheet preheating (with simultaneous label cutting and transmission) -> cup forming with wrap-around in-mold labeling -> filling -> sealing -> cutting -> product output. Servo-driven main drive with pole-swing reciprocating motion. PID heat compensation on preheating and sealing plates. Automatic servo deviation correction compensates for sheet shrinkage at heat-seal and cut stations.
Processo de funcionamento
1Sheet pre-feeding -> sheet preheating (with simultaneous label cutting and transmission) -> cup forming with wrap-around in-mold labeling -> filling -> sealing -> cutting -> product output.
2Servo-driven main drive with pole-swing reciprocating motion.
3PID heat compensation on preheating and sealing plates.
4Automatic servo deviation correction compensates for sheet shrinkage at heat-seal and cut stations.
Especificações técnicas
Especificações da variante: SED-12000TCGFJ-Y
Especificações
Modelo
SED-12000TCGFJ-Y
Capacidade de produção
10000–12000 cups/hr
Tensão
3N-PE-50Hz 380V/220V three-phase five-wire (adjustable per end-use country)
Utilidades
Compressed air >= 0.7 MPa, 1.8 m³/min (oil-free, water-free); steam; chilling water; process water; electric power (60 kW total; 31 kW motor + 29 kW heating); soft-water cooling for preheat moveable rack; CIP center connection.
Detalhes de conformidade
Warranty 12 months from installation/commissioning or 14 months from shipping date, whichever is earlier. Spare-parts supply guaranteed for 10 years. Free first installation/commissioning/training up to 60 days; thereafter chargeable per CNY/day per engineer.
Potência
60 kW
Pressão de ar
>= 0.7 MPa, oil-free and water-free; consumption 1.8 m^3/min
Dimensões
Comprimento
9107 mm
Largura
3840 mm
Altura
4400 mm
Peso
7000 kg
Área de instalação
Main unit 9107 x 3840 x 4400 mm (LxWxH); separate label unit 2830 x 1250 x 1280 mm. Closed-type frame. Approx weight 7 t.
Materiais
Materiais de contato
High-strength stainless steel main framework (with surface protective coating); aluminum + Teflon coating on preheating plate; special aluminum bronze on heat sealing plate; ceramic rotary valve; SS material tank; hygienic pneumatic butterfly valves
Materiais do corpo
Stainless steel frame with closed-type design; SS external shield on ionizing/de-dust unit
Características principais
8-cavity aluminum-alloy forming mold with cooling water cycle
Wrap-around in-mold labeling driven by servo motor
Heat sealing plate of special aluminum bronze + Teflon-coated aluminum, PID temperature control with closed-loop feedback
Cold sealing device improves seal evenness and appearance
Two-cup / four-cup cutting via combined modular cutting mold
Automatic servo deviation correcting at sealing and cutting stations
Ionized static-eliminating + dust removal on PS sheet
UV sterilization of lid film
Class-100 HEPA filter (laminar flow optional)
External separate dosing system: piston dosing pump, ceramic rotary valve, hygienic pneumatic butterfly valves, no-dead-angle pipework
CIP/SIP device with sealed return slot, no dead angles
Central automatic lubrication for all moving parts
PLC + HMI touch panel with 160-degree multi-orientation movement; bus communication between main PLC, remote PLC and servo drives
Safety door interlock; phase-sequence/phase-loss alarms; emergency stops
Closed stainless steel framework with high-position humanized work platform
End-to-end forming-filling-sealing-cutting in one machine, 10000-12000 cups/hr
Premium European/American/Japanese brand controls (Siemens, Rockwell, Festo, Schneider, Nord, APV, Omron, Sick, Patlite, Bijur)
Hygienic dosing path: ceramic rotary valve, no-dead-angle joints, high-position cleaning of plunger filling mouth
Filling tolerance ≤ ±1% (yogurt without fruit)
Production efficiency >=95% (subject to material/packaging)
Format-flexible cutting mold (2-cup or 4-cup multipack), fast changeover
Aplicações
Yogurt cup packaging (plain or premixed with fruit pieces up to 10-15%, particle ≤3x3x3 mm)
Liquid dairy and dairy-like products in PS cups (90 g)
Setores
Dairy
Alimentos e bebidas
Marcas dos componentes
SIEMENS / ROCKWELL — servo motors and PLC (Germany / America)
NORD — reducer (Germany)
APV — valves (Germany)
FESTO — pneumatic cylinders (Germany)
Qilin — laminar flow blower (China)
Cobetter — aseptic air filter (China)
Lefoo — laminar flow differential pressure indicator (China)
Nidec — frequency converter (Japan)
SCHNEIDER — touch panel and low-voltage apparatus (France)
OMRON — position detecting sensor (Japan)
SICK — mark detecting sensor (Japan)
WEIDMULLER — wiring terminal (Germany)
Patlite — alarm lamp (Japan)
BIJUR — central lubricating system (America)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Limpeza e manutenção
CIP/SIP under pressure with no dead angles in the cleaning circuit; dosing pump features high-position cleaning ensuring no dead angles for piston cleaning; ceramic rotary valve and plunger filling mouth designed for dead-corner-free cleaning; CIP recycling slot with seal function. Electrical cabinet has thermostatic device.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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