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SED-12000TCGFJ-Y

Sur devis

SED-12000TCGFJ-Y

SED · SED-12000TCGFJ-Y · En vedette

SED-12000TCGFJ-Y — Plastic Cup Forming, Filling, Sealing and Cutting Machine

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SED-12000TCGFJ-Y HB Automatic Plastic Cup Forming, Filling, Sealing and Cutting Machine. Single inline machine that pre-feeds a PS sheet, preheats and thermoforms cups (8-cavity, in-mold wrap-around labeling), fills (yog

Délai de livraison

Sur devis

Cadence

10000–12000 cups/hr

Fonctionnement

Sheet pre-feeding -> sheet preheating (with simultaneous label cutting and transmission) -> cup forming with wrap-around in-mold labeling -> filling -> sealing -> cutting -> product output. Servo-driven main drive with pole-swing reciprocating motion. PID heat compensation on preheating and sealing plates. Automatic servo deviation correction compensates for sheet shrinkage at heat-seal and cut stations.

Processus de fonctionnement

1Sheet pre-feeding -> sheet preheating (with simultaneous label cutting and transmission) -> cup forming with wrap-around in-mold labeling -> filling -> sealing -> cutting -> product output.

2Servo-driven main drive with pole-swing reciprocating motion.

3PID heat compensation on preheating and sealing plates.

4Automatic servo deviation correction compensates for sheet shrinkage at heat-seal and cut stations.

Caractéristiques techniques

Caractéristiques de la variante : SED-12000TCGFJ-Y

Caractéristiques

Modèle

SED-12000TCGFJ-Y

Cadence

10000–12000 cups/hr

Tension

3N-PE-50Hz 380V/220V three-phase five-wire (adjustable per end-use country)

Fluides et énergie

Compressed air >= 0.7 MPa, 1.8 m³/min (oil-free, water-free); steam; chilling water; process water; electric power (60 kW total; 31 kW motor + 29 kW heating); soft-water cooling for preheat moveable rack; CIP center connection.

Détails de conformité

Warranty 12 months from installation/commissioning or 14 months from shipping date, whichever is earlier. Spare-parts supply guaranteed for 10 years. Free first installation/commissioning/training up to 60 days; thereafter chargeable per CNY/day per engineer.

Puissance

60 kW

Pression d’air

>= 0.7 MPa, oil-free and water-free; consumption 1.8 m^3/min

Dimensions

Longueur

9107 mm

Largeur

3840 mm

Hauteur

4400 mm

Poids

7000 kg

Emprise au sol

Main unit 9107 x 3840 x 4400 mm (LxWxH); separate label unit 2830 x 1250 x 1280 mm. Closed-type frame. Approx weight 7 t.

Matériaux

Matériaux en contact

High-strength stainless steel main framework (with surface protective coating); aluminum + Teflon coating on preheating plate; special aluminum bronze on heat sealing plate; ceramic rotary valve; SS material tank; hygienic pneumatic butterfly valves

Matériaux du bâti

Stainless steel frame with closed-type design; SS external shield on ionizing/de-dust unit

Caractéristiques principales

8-cavity aluminum-alloy forming mold with cooling water cycle

Wrap-around in-mold labeling driven by servo motor

Heat sealing plate of special aluminum bronze + Teflon-coated aluminum, PID temperature control with closed-loop feedback

Cold sealing device improves seal evenness and appearance

Two-cup / four-cup cutting via combined modular cutting mold

Automatic servo deviation correcting at sealing and cutting stations

Ionized static-eliminating + dust removal on PS sheet

UV sterilization of lid film

Class-100 HEPA filter (laminar flow optional)

External separate dosing system: piston dosing pump, ceramic rotary valve, hygienic pneumatic butterfly valves, no-dead-angle pipework

CIP/SIP device with sealed return slot, no dead angles

Central automatic lubrication for all moving parts

PLC + HMI touch panel with 160-degree multi-orientation movement; bus communication between main PLC, remote PLC and servo drives

Safety door interlock; phase-sequence/phase-loss alarms; emergency stops

Closed stainless steel framework with high-position humanized work platform

End-to-end forming-filling-sealing-cutting in one machine, 10000-12000 cups/hr

Premium European/American/Japanese brand controls (Siemens, Rockwell, Festo, Schneider, Nord, APV, Omron, Sick, Patlite, Bijur)

Hygienic dosing path: ceramic rotary valve, no-dead-angle joints, high-position cleaning of plunger filling mouth

Filling tolerance ≤ ±1% (yogurt without fruit)

Production efficiency >=95% (subject to material/packaging)

Format-flexible cutting mold (2-cup or 4-cup multipack), fast changeover

Applications

Yogurt cup packaging (plain or premixed with fruit pieces up to 10-15%, particle ≤3x3x3 mm)

Liquid dairy and dairy-like products in PS cups (90 g)

Secteurs

Dairy

Alimentation et boissons

Marques des composants

SIEMENS / ROCKWELL — servo motors and PLC (Germany / America)

NORD — reducer (Germany)

APV — valves (Germany)

FESTO — pneumatic cylinders (Germany)

Qilin — laminar flow blower (China)

Cobetter — aseptic air filter (China)

Lefoo — laminar flow differential pressure indicator (China)

Nidec — frequency converter (Japan)

SCHNEIDER — touch panel and low-voltage apparatus (France)

OMRON — position detecting sensor (Japan)

SICK — mark detecting sensor (Japan)

WEIDMULLER — wiring terminal (Germany)

Patlite — alarm lamp (Japan)

BIJUR — central lubricating system (America)

SED

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Nettoyage et entretien

CIP/SIP under pressure with no dead angles in the cleaning circuit; dosing pump features high-position cleaning ensuring no dead angles for piston cleaning; ceramic rotary valve and plunger filling mouth designed for dead-corner-free cleaning; CIP recycling slot with seal function. Electrical cabinet has thermostatic device.