Início / Equipamentos / Máquina de formação, envase e selagem de frascos plásticos para líquidos orais / Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine (Schneider, 5-Head, 1-50 mL)
SED-118SP-F
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SED · SED-118SP-F · 2 unidades vendidas
SED-118SP-F — Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-118SP-F is the 5-head, 1–50 mL configuration of SED's automatic plastic-ampoule liquid filling and sealing machine (PVC/PE form-fill-seal). Roll-fed PVC/PE film is heated, blow-formed into joined ampoule chains, fill
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Prazo de entrega
Consultar
Capacidade de produção
100 bottles/min (depends on ampoule size)
Como funciona
Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller. Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules. Molds are continuously cooled. The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves. The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches. Stations 3–5 share two parallel rotating shafts driven by motor + reducer.
Processo de funcionamento
1Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller.
2Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules.
3Molds are continuously cooled.
4The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves.
5The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches.
6Stations 3–5 share two parallel rotating shafts driven by motor + reducer.
Especificações técnicas
Especificações da variante: SED-118SP-C high-spec Schneider configuration
Especificações
Modelo
SED-118SP-F
Capacidade de produção
100 bottles/min (depends on ampoule size)
Tensão
220 V trifásica 60 Hz / 380 V trifásica 50 Hz
Utilidades
220 V three-phase 60 Hz OR 380 V three-phase 50 Hz at 6 kW (customer-confirmed at order). Clean dry compressed air at ≥ 0.6 MPa. Circulating cooling water for the forming molds. Reliable grounding required.
Detalhes de conformidade
All parts contacting medicine adopt high-quality stainless steel material conforming to GMP standard. Imported main pneumatic and electrical components.
Potência
6 kW
Pressão de ar
≥ 0.6 MPa compressed air
Dimensões
Comprimento
2300 mm
Largura
850 mm
Altura
1450 mm
Peso
850 kg
Área de instalação
2300 × 850 × 1450 mm. Reserve space at the film unwind for roll changes, at the slit-out end for finished ampoule chains, and for service-door swing front and back. Floor must be flat with foot-pad fixing.
Materiais
Materiais de contato
High-quality stainless steel for all liquid-contact parts (fill heads, tubing, valves) — GMP compliant
Materiais do corpo
Painted steel frame and panels; stainless trim
commercial
Labeler Option Price (USD)
6320 USD
FOB Price (USD)
18010 USD
Compatibilidade
Filling Heads
5 heads
Film Material
PVC/PE (0.2-0.4mm × 120mm)
Operação
Filling Volume
1-50 ml/bottle ml
Max Forming Depth
12 mm
Características físicas
Filling Machine Gross Weight
1000 kg
Filling Machine Package Size
2600*1100*1650mm
Características principais
All-in-one form-fill-seal: 7 automatic stations
Schneider PLC + HMI + VFD with stepless speed control
Five filling heads in parallel — ~100 bottles/min
Filling volume 1–50 mL/ampoule
Maximum forming depth 12 mm
Packaging material: PVC/PE 0.2–0.4 mm × 120 mm wide roll
Two fill systems: electronic peristaltic pump OR mechanical piston pump
No drip, no foam, no overflow filling heads
All product-contact parts in high-quality stainless steel — GMP compliant
Imported pneumatic and electrical components
220 V/60 Hz or 380 V/50 Hz three-phase (customer-selected)
6 kW total power, 850 kg net weight
2300 × 850 × 1450 mm footprint
Bundled SED-PT-F plane (top-surface) labeling machine in export quote
Five-head head bank delivers high throughput at small fill volumes (1–50 mL) — ideal for sampler / single-dose product lines
Schneider configuration is bid-friendly for European / LATAM / Middle-East tenders
Bundled SED-PT-F plane labeler gives customers a complete fill+label line in one quote
Stainless wetted parts qualify for pharmaceutical and food/beverage GMP-regulated lines
Volume-swap by mold + fill-head change keeps the same chassis on multiple SKUs
Two filling pump options means same machine handles thin water-like liquids and thicker product
Aplicações
Single-dose oral liquid plastic ampoules (1–50 mL)
Eye-wash, mouthwash, contact-lens cleaning ampoules
Single-dose cosmetic / serum ampoules
Single-dose nutraceutical / sports-supplement shots
Specialty pesticide and veterinary single-dose packs
Setores
Pharmaceutical (oral liquid, eye wash)
Cosmetic / personal care
Food & beverage (single-dose drinks, vinegar, soy sauce)
Health products / nutraceuticals
Agrochemical / veterinary
Specialty chemical
Marcas dos componentes
Schneider — PLC TM241C40T, HMIGXU3500 touchscreen, TM3TI4 module, ATV12HU15M2 VFD, contactor LC1E1210M5N, RXM2LB2BD relays, OSMC32N4C40 / N1C10 breakers, ABL2REM24020H switching power supply, XB2BT42C e-stop
Fanuc — XBTZ9008-3M communication cable
Mager — MGR-1D4825 solid-state relay (×4) with I-50 cooling fin (×4)
China-sourced — S40194N-D24 amplifier (×2)
Omron — RI41-0/360ER encoder, TL-Q5MC1-Z photoelectric switch
China-sourced — LJ12A4-4-Z/BX plastic proximity switches (×2)
China-sourced — electronic peristaltic pump
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-aligned construction (stainless wetted parts)
Limpeza e manutenção
Keep the heat-sealing knife clean — wipe dust and dried liquid promptly. Drain and flush the filling pump and tubing between SKUs. When changing the film, shut down and close the machine; only re-open the filling system after the new film roll has blown out the first whole bottle.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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