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Inicio / Equipos / Máquina de formado, llenado y sellado de frascos plásticos para líquidos orales / Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine (Schneider, 5-Head, 1-50 mL)
SED-118SP-F
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SED-118SP-F Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine
SED · SED-118SP-F · 2 unidades vendidas

SED-118SP-F — Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-118SP-F is the 5-head, 1–50 mL configuration of SED's automatic plastic-ampoule liquid filling and sealing machine (PVC/PE form-fill-seal). Roll-fed PVC/PE film is heated, blow-formed into joined ampoule chains, fill

GMP-aligned construction (stainless wetted parts)
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Plazo de entrega
Consultar
Capacidad de producción
100 bottles/min (depends on ampoule size)

Funcionamiento

Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller. Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules. Molds are continuously cooled. The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves. The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches. Stations 3–5 share two parallel rotating shafts driven by motor + reducer.

Proceso de funcionamiento
1Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller.
2Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules.
3Molds are continuously cooled.
4The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves.
5The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches.
6Stations 3–5 share two parallel rotating shafts driven by motor + reducer.

Especificaciones técnicas

Especificaciones de la variante: SED-118SP-C high-spec Schneider configuration

Especificaciones

Modelo
SED-118SP-F
Capacidad de producción
100 bottles/min (depends on ampoule size)
Tensión
220 V trifásica 60 Hz / 380 V trifásica 50 Hz
Suministros
220 V three-phase 60 Hz OR 380 V three-phase 50 Hz at 6 kW (customer-confirmed at order). Clean dry compressed air at ≥ 0.6 MPa. Circulating cooling water for the forming molds. Reliable grounding required.
Detalles de conformidad
All parts contacting medicine adopt high-quality stainless steel material conforming to GMP standard. Imported main pneumatic and electrical components.
Potencia
6 kW
Presión de aire
≥ 0.6 MPa compressed air

Dimensiones

Longitud
2300 mm
Anchura
850 mm
Altura
1450 mm
Peso
850 kg
Superficie de instalación
2300 × 850 × 1450 mm. Reserve space at the film unwind for roll changes, at the slit-out end for finished ampoule chains, and for service-door swing front and back. Floor must be flat with foot-pad fixing.

Materiales

Materiales en contacto
High-quality stainless steel for all liquid-contact parts (fill heads, tubing, valves) — GMP compliant
Materiales del cuerpo
Painted steel frame and panels; stainless trim

commercial

Labeler Option Price (USD)
6320 USD
FOB Price (USD)
18010 USD

Compatibilidad

Filling Heads
5 heads
Film Material
PVC/PE (0.2-0.4mm × 120mm)

Funcionamiento

Filling Volume
1-50 ml/bottle ml
Max Forming Depth
12 mm

Características físicas

Filling Machine Gross Weight
1000 kg
Filling Machine Package Size
2600*1100*1650mm

Características principales

All-in-one form-fill-seal: 7 automatic stations
Schneider PLC + HMI + VFD with stepless speed control
Five filling heads in parallel — ~100 bottles/min
Filling volume 1–50 mL/ampoule
Maximum forming depth 12 mm
Packaging material: PVC/PE 0.2–0.4 mm × 120 mm wide roll
Two fill systems: electronic peristaltic pump OR mechanical piston pump
No drip, no foam, no overflow filling heads
All product-contact parts in high-quality stainless steel — GMP compliant
Imported pneumatic and electrical components
220 V/60 Hz or 380 V/50 Hz three-phase (customer-selected)
6 kW total power, 850 kg net weight
2300 × 850 × 1450 mm footprint
Bundled SED-PT-F plane (top-surface) labeling machine in export quote
Five-head head bank delivers high throughput at small fill volumes (1–50 mL) — ideal for sampler / single-dose product lines
Schneider configuration is bid-friendly for European / LATAM / Middle-East tenders
Bundled SED-PT-F plane labeler gives customers a complete fill+label line in one quote
Stainless wetted parts qualify for pharmaceutical and food/beverage GMP-regulated lines
Volume-swap by mold + fill-head change keeps the same chassis on multiple SKUs
Two filling pump options means same machine handles thin water-like liquids and thicker product

Aplicaciones

Single-dose oral liquid plastic ampoules (1–50 mL)
Eye-wash, mouthwash, contact-lens cleaning ampoules
Single-dose cosmetic / serum ampoules
Single-dose nutraceutical / sports-supplement shots
Specialty pesticide and veterinary single-dose packs

Sectores

Pharmaceutical (oral liquid, eye wash)
Cosmetic / personal care
Food & beverage (single-dose drinks, vinegar, soy sauce)
Health products / nutraceuticals
Agrochemical / veterinary
Specialty chemical

Marcas de componentes

Schneider — PLC TM241C40T, HMIGXU3500 touchscreen, TM3TI4 module, ATV12HU15M2 VFD, contactor LC1E1210M5N, RXM2LB2BD relays, OSMC32N4C40 / N1C10 breakers, ABL2REM24020H switching power supply, XB2BT42C e-stop
Fanuc — XBTZ9008-3M communication cable
Mager — MGR-1D4825 solid-state relay (×4) with I-50 cooling fin (×4)
China-sourced — S40194N-D24 amplifier (×2)
Omron — RI41-0/360ER encoder, TL-Q5MC1-Z photoelectric switch
China-sourced — LJ12A4-4-Z/BX plastic proximity switches (×2)
China-sourced — electronic peristaltic pump
SED
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Conformidad

GMP-aligned construction (stainless wetted parts)

Limpieza y mantenimiento

Keep the heat-sealing knife clean — wipe dust and dried liquid promptly. Drain and flush the filling pump and tubing between SKUs. When changing the film, shut down and close the machine; only re-open the filling system after the new film roll has blown out the first whole bottle.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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