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Startseite / Maschinen / Form-Füll-Verschließmaschine für Kunststoffflaschen mit oralen Flüssigkeiten / Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine (Schneider, 5-Head, 1-50 mL)
SED-118SP-F
Auf Anfrage
SED-118SP-F Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine
SED · SED-118SP-F · 2 verkaufte Einheiten

SED-118SP-F — Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-118SP-F is the 5-head, 1–50 mL configuration of SED's automatic plastic-ampoule liquid filling and sealing machine (PVC/PE form-fill-seal). Roll-fed PVC/PE film is heated, blow-formed into joined ampoule chains, fill

GMP-aligned construction (stainless wetted parts)
Variante wählen (2)
Lieferzeit
Auf Anfrage
Durchsatz
100 bottles/min (depends on ampoule size)

Funktionsweise

Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller. Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules. Molds are continuously cooled. The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves. The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches. Stations 3–5 share two parallel rotating shafts driven by motor + reducer.

Prozessbeschreibung
1Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller.
2Two parallel film webs pass into the heating roller and forming station, where the forming blower inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules.
3Molds are continuously cooled.
4The filling station's 5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) drop into the open tail of each ampoule and dose 1–50 mL with electromagnetic valves.
5The cam-driven heat-sealing knife and shim plate close the tail; an indentation cutter scores each ampoule's perforation strip; a blanking cutter punches each ampoule from the web (waste blown out); a slit station separates batches.
6Stations 3–5 share two parallel rotating shafts driven by motor + reducer.

Technische Daten

Technische Daten für Variante: SED-118SP-C high-spec Schneider configuration

Technische Daten

Modell
SED-118SP-F
Durchsatz
100 bottles/min (depends on ampoule size)
Spannung
220 V dreiphasig 60 Hz / 380 V dreiphasig 50 Hz
Versorgung
220 V three-phase 60 Hz OR 380 V three-phase 50 Hz at 6 kW (customer-confirmed at order). Clean dry compressed air at ≥ 0.6 MPa. Circulating cooling water for the forming molds. Reliable grounding required.
Konformitätsangaben
All parts contacting medicine adopt high-quality stainless steel material conforming to GMP standard. Imported main pneumatic and electrical components.
Leistung
6 kW
Luftdruck
≥ 0.6 MPa compressed air

Abmessungen

Länge
2300 mm
Breite
850 mm
Höhe
1450 mm
Gewicht
850 kg
Aufstellfläche
2300 × 850 × 1450 mm. Reserve space at the film unwind for roll changes, at the slit-out end for finished ampoule chains, and for service-door swing front and back. Floor must be flat with foot-pad fixing.

Werkstoffe

Kontaktwerkstoffe
High-quality stainless steel for all liquid-contact parts (fill heads, tubing, valves) — GMP compliant
Gehäusewerkstoffe
Painted steel frame and panels; stainless trim

commercial

Labeler Option Price (USD)
6320 USD
FOB Price (USD)
18010 USD

Kompatibilität

Filling Heads
5 heads
Film Material
PVC/PE (0.2-0.4mm × 120mm)

Betrieb

Filling Volume
1-50 ml/bottle ml
Max Forming Depth
12 mm

Physikalische Angaben

Filling Machine Gross Weight
1000 kg
Filling Machine Package Size
2600*1100*1650mm

Wesentliche Merkmale

All-in-one form-fill-seal: 7 automatic stations
Schneider PLC + HMI + VFD with stepless speed control
Five filling heads in parallel — ~100 bottles/min
Filling volume 1–50 mL/ampoule
Maximum forming depth 12 mm
Packaging material: PVC/PE 0.2–0.4 mm × 120 mm wide roll
Two fill systems: electronic peristaltic pump OR mechanical piston pump
No drip, no foam, no overflow filling heads
All product-contact parts in high-quality stainless steel — GMP compliant
Imported pneumatic and electrical components
220 V/60 Hz or 380 V/50 Hz three-phase (customer-selected)
6 kW total power, 850 kg net weight
2300 × 850 × 1450 mm footprint
Bundled SED-PT-F plane (top-surface) labeling machine in export quote
Five-head head bank delivers high throughput at small fill volumes (1–50 mL) — ideal for sampler / single-dose product lines
Schneider configuration is bid-friendly for European / LATAM / Middle-East tenders
Bundled SED-PT-F plane labeler gives customers a complete fill+label line in one quote
Stainless wetted parts qualify for pharmaceutical and food/beverage GMP-regulated lines
Volume-swap by mold + fill-head change keeps the same chassis on multiple SKUs
Two filling pump options means same machine handles thin water-like liquids and thicker product

Anwendungen

Single-dose oral liquid plastic ampoules (1–50 mL)
Eye-wash, mouthwash, contact-lens cleaning ampoules
Single-dose cosmetic / serum ampoules
Single-dose nutraceutical / sports-supplement shots
Specialty pesticide and veterinary single-dose packs

Branchen

Pharmaceutical (oral liquid, eye wash)
Cosmetic / personal care
Food & beverage (single-dose drinks, vinegar, soy sauce)
Health products / nutraceuticals
Agrochemical / veterinary
Specialty chemical

Komponentenhersteller

Schneider — PLC TM241C40T, HMIGXU3500 touchscreen, TM3TI4 module, ATV12HU15M2 VFD, contactor LC1E1210M5N, RXM2LB2BD relays, OSMC32N4C40 / N1C10 breakers, ABL2REM24020H switching power supply, XB2BT42C e-stop
Fanuc — XBTZ9008-3M communication cable
Mager — MGR-1D4825 solid-state relay (×4) with I-50 cooling fin (×4)
China-sourced — S40194N-D24 amplifier (×2)
Omron — RI41-0/360ER encoder, TL-Q5MC1-Z photoelectric switch
China-sourced — LJ12A4-4-Z/BX plastic proximity switches (×2)
China-sourced — electronic peristaltic pump
SED
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Konformität

GMP-aligned construction (stainless wetted parts)

Reinigung und Wartung

Keep the heat-sealing knife clean — wipe dust and dried liquid promptly. Drain and flush the filling pump and tubing between SKUs. When changing the film, shut down and close the machine; only re-open the filling system after the new film roll has blown out the first whole bottle.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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