Início / Equipamentos / Secador a vácuo de bandejas quadradas (FZG / FZG1 / FZG2) / Dryer - Vacuum Dryer - SED-FZG Square Vacuum Dryer (SED-10FZG-R)
SED-10FZG-R
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SED-10FZG-R
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SED-10FZG-R — Dryer - Vacuum Dryer - SED-FZG Square Vacuum Dryer
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-10FZG-R Large Square Vacuum Dryer. Capacity 360 kg/batch; internal chamber 2200×2000×4300 mm (L×H×D); 10 drying shelves (11 support levels) + 22 heating panels 800×3300×30 mm + 120 aluminium alloy trays 500×800×45 mm
Prazo de entrega
Consultar
Capacidade de produção
360 kg/batch
Como funciona
Large-scale static vacuum drying: material is loaded onto 120 aluminium alloy trays (1.2 mm stamped, 3 mm holes, anodised surface) → 4 SUS304 tray trolleys pushed onto SUS304 rails inside the chamber → door sealed. 22 heating panels circulate hot water (DN108 inlet / DN89 outlet, metal-threaded connections); each panel has 3 baffle plates to prevent short-circuiting. SED-ZKB-R vacuum pump (300 L/s, 600 Pa) draws air through SUS304 φ108 vacuum main pipe; vapour-liquid separator (φ1500×2000 mm + φ500×800 mm liquid tank) recovers solvents. Hollow silicone rubber sealing strip + heavy-duty 304 hinges + lead-screw handwheel sealing. Reduced pressure lowers the boiling point of solvents in the material, enabling low-temperature drying to protect heat-sensitive products. Pre-drying sterilisation is possible.
Processo de funcionamento
1Large-scale static vacuum drying: material is loaded onto 120 aluminium alloy trays (1.2 mm stamped, 3 mm holes, anodised surface) → 4 SUS304 tray trolleys pushed onto SUS304 rails inside the chamber → door sealed.
222 heating panels circulate hot water (DN108 inlet / DN89 outlet, metal-threaded connections); each panel has 3 baffle plates to prevent short-circuiting.
3SED-ZKB-R vacuum pump (300 L/s, 600 Pa) draws air through SUS304 φ108 vacuum main pipe; vapour-liquid separator (φ1500×2000 mm + φ500×800 mm liquid tank) recovers solvents.
4Hollow silicone rubber sealing strip + heavy-duty 304 hinges + lead-screw handwheel sealing.
5Reduced pressure lowers the boiling point of solvents in the material, enabling low-temperature drying to protect heat-sensitive products.
6Pre-drying sterilisation is possible.
Especificações técnicas
Especificações da variante: SED-10FZG-R
Especificações
Modelo
SED-10FZG-R
Capacidade de produção
360 kg/batch
Utilidades
Hot water (heating panels DN108 inlet / DN89 outlet); electrical power; vacuum pump cooling water; optional condenser for solvent recovery.
Detalhes de conformidade
Sterilisation before drying is possible; GMP compliant. Heating panels pressure-tested at 0.5 MPa for 5 h without leak. Total machine weight 12 tonnes.
Pressão de ar
Baking shelf working pressure ≤0.6 MPa; no-load vacuum -0.098 MPa; vacuum pump achieves 600 Pa; heating coils tested at 0.5 MPa for 5 hours without leak
Dimensões
Peso
12000 kg
Área de instalação
Internal chamber 2200×2000×4300 mm; 4 tray trolleys 1600×880×1505 mm; vapour-liquid separator φ1500×2000 mm; total 12 tonnes — appropriate load-bearing foundation required.
Materiais
Materiais de contato
SUS304 (inner liner δ3 mm, heating panels δ3 mm, hot water pipes DN108, rails, tray trolleys, hinges, lead-screw handwheels, chamber feet δ5 mm, vacuum port φ108, sterilisation / safety / drain flanges); aluminium alloy 1.2 mm stamped trays (anodised); hollow silicone rubber seal.
Materiais do corpo
Q235 carbon steel 14 mm + flat-iron cross-grid reinforcement; SUS304 δ3 mm inner liner (fully welded and polished); SUS304 δ1.2/1.5 mm brushed outer cladding; 80 mm aluminium silicate insulation.
Características principais
360 kg/batch capacity, far exceeding standard FZG series
10-shelf + 120 aluminium alloy trays 500×800×45 mm
22 sets SUS304 heating panels δ3 mm, 800×3300×30 mm, 3 baffle plates, 0.5 MPa pressure-tested 5 h without leak
Three-layer chamber: 14 mm Q235 carbon steel + flat-iron cross-grid reinforcement + SUS304 δ3 mm inner liner + SUS304 1.2/1.5 mm outer cladding
80 mm aluminium silicate insulation
No-load vacuum −0.098 MPa; pump capacity 300 L/s, ultimate 600 Pa
4 tray trolleys (SUS304 25×25×2 mm angle steel) + 4-track SUS304 rails
3 sight glasses (2 front + 1 rear)
Pt100 temperature sensors ×2 + vacuum gauges ×2 + vacuum-break electromagnetic valve (electrically controlled)
Vapour-liquid separator φ1500×2000 mm + φ500×800 mm liquid tank for solvent recovery
Hollow silicone rubber seal + heavy-duty 304 hinges + SUS304 lead-screw handwheels
In-chamber heating water pipes designed for easy removal
360 kg/batch ultra-large capacity (3× typical FZG models)
Three-layer reinforced chamber structure — reliable under pressure
Complete system: SED-ZKB-R vacuum pump + vapour-liquid separator + liquid tank
Pre-drying sterilisation capability — GMP-compliant
Ideal for large-batch API low-temperature drying and solvent recovery
Aplicações
Large-batch heat-sensitive material low-temperature vacuum drying
APIs and intermediates prone to decomposition / polymerisation / degradation
Solvent recovery (with optional condenser)
Sterilisation before drying to meet GMP requirements
Setores
Farmacêutico
Chemical
Food
Electronics
Health products
Marcas dos componentes
SED — SED-ZKB-R vacuum pump unit (300 L/s, 600 Pa)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
GMP (pre-drying sterilisation capable)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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