SED-100RZ-E
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SED-100RZ-E
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SED-100RZ-E — Vacuum Emulsification Machine
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SED-100RZ-E 100 L Vacuum Emulsifier Group — full GMP-grade vacuum emulsifying system integrating homogenisation, emulsification, mixing, dispersion, vacuum, heating and cooling. Designed for cosmetic, food, chemical and
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Como funciona
Oil and water phases are pre-treated separately in dedicated 60 L and 80 L jacketed three-layer SUS316L pots with scraper / propeller stirrers and temperature sensors; jackets accept steam or electric heat. Heated phases are vacuum-sucked into the main 160 L design / 100 L working SUS316L vessel. Inside the main vessel, the ABB 3 kW homogeniser (0–4500 rpm) and Chenggang 1.5 kW wall-scraping frame stirrer (0–72 rpm) operate simultaneously under vacuum, providing intense shear, mixing and de-foaming. CIP head is fitted for in-place cleaning. Discharge options: pressure discharge, tilt, or rotor pump (optional). Siemens PLC manages interlocks, process recipes, and audit trails.
Processo de funcionamento
1Oil and water phases are pre-treated separately in dedicated 60 L and 80 L jacketed three-layer SUS316L pots with scraper / propeller stirrers and temperature sensors; jackets accept steam or electric heat.
2Heated phases are vacuum-sucked into the main 160 L design / 100 L working SUS316L vessel.
3Inside the main vessel, the ABB 3 kW homogeniser (0–4500 rpm) and Chenggang 1.5 kW wall-scraping frame stirrer (0–72 rpm) operate simultaneously under vacuum, providing intense shear, mixing and de-foaming.
4CIP head is fitted for in-place cleaning.
5Discharge options: pressure discharge, tilt, or rotor pump (optional).
6Siemens PLC manages interlocks, process recipes, and audit trails.
Especificações técnicas
Especificações da variante: SED-100RZ-B SED-100RZ-B
Especificações
Modelo
SED-100RZ-E
Utilidades
Electrical: ABB 3 kW homogeniser + Chenggang 1.5 kW scraper + 1.5 kW hydraulic lift + 1.45 kW vacuum pump + 0.75 kW oil-pot turbine stirrer ≈ 8.45 kW drive power (excluding jacket heating). Cooling water: ordinary tap water. Optional steam supply or electric heating for jacket.
Detalhes de conformidade
All material-contact surfaces in food/pharma-grade stainless or non-toxic materials. All pressure vessels supplied with design and manufacture licence certificates compliant with Chinese pressure-vessel regulations.
Potência
8.45 kW
Pressão de ar
Vessel −0.1 MPa allowable; jacket 0.15 MPa allowable; vacuum reaches −0.09 MPa in 2 min and holds 1 hour
Dimensões
Área de instalação
Multi-vessel skid (main vessel + oil pot + water pot + vacuum pump + control cabinet + work platform). Exact footprint not stated in spec; requires overhead clearance for hydraulic lid travel. Jacket allowable pressure 0.15 MPa; vessel internal rating –0.1 MPa.
Materiais
Materiais de contato
SUS316L stainless steel (300-mesh mirror polish)
Materiais do corpo
SUS316L (vessel/oil-pot/water-pot inner walls); SUS304 (jacket middle layer + outer skin + piping); PU polyurethane foam insulation
Características principais
100 L working / 160 L design main vacuum emulsion vessel
Allowable in-vessel pressure –0.1 MPa, jacket 0.15 MPa, working temp ≤ 130 °C
Three-layer SUS316L (5 mm) + SUS304 (3+2 mm) + PU foam insulation
Twin agitators: ABB 3 kW high-shear vortex homogeniser 0–4500 rpm + Chenggang 1.5 kW frame wall-scraper 0–72 rpm
60 L oil pot + 80 L water pot, each three-layer SUS316L with stirrers and temp sensors
Vacuum reaches –0.09 MPa in 2 min; holds for 1 hour
Siemens PLC + HMI (language switchable); Schneider VFDs and full electrical
CIP head fitted to main vessel
Multi-mode discharge: pressure / tilt / rotor pump (optional)
GMP national standards; qualified pressure-vessel design and manufacture licences
Premium cosmetic-grade emulsifier with all wetted parts in SUS316L
ABB Swiss high-speed homogeniser + Siemens PLC + Schneider VFD = Tier-one specification
Multi-stage safety interlocks on lift; multi-mode discharge
Bilingual GMP / 3Q documentation supported
Integrated oil + water pre-treatment pots reduce batch cycle time
Aplicações
Vacuum emulsification of premium cosmetic creams, lotions, gels
Pharmaceutical ointment / paste production
Food emulsion production
Fine-chemical emulsion production
Setores
Cosmetics / personal care
Farmacêutico
Food
Fine chemical
Marcas dos componentes
Siemens — HMI touchscreen (language switchable), CPU and modules
Schneider — VFD, switching power supply, intermediate relays, thermal protection, contactors, circuit breakers, isolators, indicator lamps, switches, pushbuttons
ABB Switzerland — high-speed homogeniser motor
Chenggang Taiwan/— wall-scraping frame stirrer motor
Mettler Toledo — optional weighing (oil pot, water pot, main vessel)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
Designed and manufactured to GMP national standards
Pressure vessels carry qualified design and manufacture licences per Chinese pressure-vessel regulations
Bilingual GMP / 3Q documentation supported
Limpeza e manutenção
CIP head fitted to main vessel; mirror-polished SUS316L (300-mesh) inner surfaces support GMP cleaning between batches. 2BV2061 rotary self-cleaning of internal flow paths.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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