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SED-100RZ-E

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SED-100RZ-E

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SED-100RZ-E — Vacuum Emulsification Machine

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SED-100RZ-E 100 L Vacuum Emulsifier Group — full GMP-grade vacuum emulsifying system integrating homogenisation, emulsification, mixing, dispersion, vacuum, heating and cooling. Designed for cosmetic, food, chemical and

Designed and manufactured to GMP national standardsPressure vessels carry qualified design and manufacture licences per Chinese pressure-vessel regulationsBilingual GMP / 3Q documentation supported

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Fonctionnement

Oil and water phases are pre-treated separately in dedicated 60 L and 80 L jacketed three-layer SUS316L pots with scraper / propeller stirrers and temperature sensors; jackets accept steam or electric heat. Heated phases are vacuum-sucked into the main 160 L design / 100 L working SUS316L vessel. Inside the main vessel, the ABB 3 kW homogeniser (0–4500 rpm) and Chenggang 1.5 kW wall-scraping frame stirrer (0–72 rpm) operate simultaneously under vacuum, providing intense shear, mixing and de-foaming. CIP head is fitted for in-place cleaning. Discharge options: pressure discharge, tilt, or rotor pump (optional). Siemens PLC manages interlocks, process recipes, and audit trails.

Processus de fonctionnement

1Oil and water phases are pre-treated separately in dedicated 60 L and 80 L jacketed three-layer SUS316L pots with scraper / propeller stirrers and temperature sensors; jackets accept steam or electric heat.

2Heated phases are vacuum-sucked into the main 160 L design / 100 L working SUS316L vessel.

3Inside the main vessel, the ABB 3 kW homogeniser (0–4500 rpm) and Chenggang 1.5 kW wall-scraping frame stirrer (0–72 rpm) operate simultaneously under vacuum, providing intense shear, mixing and de-foaming.

4CIP head is fitted for in-place cleaning.

5Discharge options: pressure discharge, tilt, or rotor pump (optional).

6Siemens PLC manages interlocks, process recipes, and audit trails.

Caractéristiques techniques

Caractéristiques de la variante : SED-100RZ-B SED-100RZ-B

Caractéristiques

Modèle

SED-100RZ-E

Fluides et énergie

Electrical: ABB 3 kW homogeniser + Chenggang 1.5 kW scraper + 1.5 kW hydraulic lift + 1.45 kW vacuum pump + 0.75 kW oil-pot turbine stirrer ≈ 8.45 kW drive power (excluding jacket heating). Cooling water: ordinary tap water. Optional steam supply or electric heating for jacket.

Détails de conformité

All material-contact surfaces in food/pharma-grade stainless or non-toxic materials. All pressure vessels supplied with design and manufacture licence certificates compliant with Chinese pressure-vessel regulations.

Puissance

8.45 kW

Pression d’air

Vessel −0.1 MPa allowable; jacket 0.15 MPa allowable; vacuum reaches −0.09 MPa in 2 min and holds 1 hour

Dimensions

Emprise au sol

Multi-vessel skid (main vessel + oil pot + water pot + vacuum pump + control cabinet + work platform). Exact footprint not stated in spec; requires overhead clearance for hydraulic lid travel. Jacket allowable pressure 0.15 MPa; vessel internal rating –0.1 MPa.

Matériaux

Matériaux en contact

SUS316L stainless steel (300-mesh mirror polish)

Matériaux du bâti

SUS316L (vessel/oil-pot/water-pot inner walls); SUS304 (jacket middle layer + outer skin + piping); PU polyurethane foam insulation

Caractéristiques principales

100 L working / 160 L design main vacuum emulsion vessel

Allowable in-vessel pressure –0.1 MPa, jacket 0.15 MPa, working temp ≤ 130 °C

Three-layer SUS316L (5 mm) + SUS304 (3+2 mm) + PU foam insulation

Twin agitators: ABB 3 kW high-shear vortex homogeniser 0–4500 rpm + Chenggang 1.5 kW frame wall-scraper 0–72 rpm

60 L oil pot + 80 L water pot, each three-layer SUS316L with stirrers and temp sensors

Vacuum reaches –0.09 MPa in 2 min; holds for 1 hour

Siemens PLC + HMI (language switchable); Schneider VFDs and full electrical

CIP head fitted to main vessel

Multi-mode discharge: pressure / tilt / rotor pump (optional)

GMP national standards; qualified pressure-vessel design and manufacture licences

Premium cosmetic-grade emulsifier with all wetted parts in SUS316L

ABB Swiss high-speed homogeniser + Siemens PLC + Schneider VFD = Tier-one specification

Multi-stage safety interlocks on lift; multi-mode discharge

Bilingual GMP / 3Q documentation supported

Integrated oil + water pre-treatment pots reduce batch cycle time

Applications

Vacuum emulsification of premium cosmetic creams, lotions, gels

Pharmaceutical ointment / paste production

Food emulsion production

Fine-chemical emulsion production

Secteurs

Cosmetics / personal care

Pharmaceutique

Food

Fine chemical

Marques des composants

Siemens — HMI touchscreen (language switchable), CPU and modules

Schneider — VFD, switching power supply, intermediate relays, thermal protection, contactors, circuit breakers, isolators, indicator lamps, switches, pushbuttons

ABB Switzerland — high-speed homogeniser motor

Chenggang Taiwan/— wall-scraping frame stirrer motor

Mettler Toledo — optional weighing (oil pot, water pot, main vessel)

SED

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Conformité

Designed and manufactured to GMP national standards

Pressure vessels carry qualified design and manufacture licences per Chinese pressure-vessel regulations

Bilingual GMP / 3Q documentation supported

Nettoyage et entretien

CIP head fitted to main vessel; mirror-polished SUS316L (300-mesh) inner surfaces support GMP cleaning between batches. 2BV2061 rotary self-cleaning of internal flow paths.