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SED-100RJ1-C

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SED-100RJ1-C

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SED-100RJ1-C — SED-100RJ1-C Fully-Automatic Softgel Encapsulation Machine

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SED-100RJ1-C Fully-Automatic Softgel Encapsulation Machine and production line - GMP-grade rotary-die encapsulator with Siemens PLC + Siemens/ABB control, all parts machined on Swiss-made high-precision CNC. Die-roll mai

Designed to GMP standards

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Como funciona

Two gelatin films are formed on left/right gelatin rollers - gelatin liquid from the heated gelatin box coats onto the rotating roller and is chilled by a circulating water-cooling system. Films pass through the oil-roller system (liquid paraffin lubrication), then meet between the left/right rotary dies driven by an AC inverter (0-4rpm in manual / 0-5rpm spec). The 6-plunger feeding pump (volume 0-1.5mL each, continuously adjustable) injects fill via the new rectangular direct-injection wedge - heated by heating tube and PID temperature sensor - into each die cavity as the films seal and cut. A pill ejector below the head drops finished capsules onto an inclined chute and stainless conveyor feeding the multi-section stainless tumble dryer; forward rotation tumbles capsules for shape setting, reverse rotation discharges them. A ground-based three-layer gelatin tank supplies gelatin via air-pressurised silicone hose with heating jacket. Operator controls via Siemens HMI touchscreen (bilingual Chinese/English).

Processo de funcionamento

1Two gelatin films are formed on left/right gelatin rollers - gelatin liquid from the heated gelatin box coats onto the rotating roller and is chilled by a circulating water-cooling system.

2Films pass through the oil-roller system (liquid paraffin lubrication), then meet between the left/right rotary dies driven by an AC inverter (0-4rpm in manual / 0-5rpm spec).

3The 6-plunger feeding pump (volume 0-1.5mL each, continuously adjustable) injects fill via the new rectangular direct-injection wedge - heated by heating tube and PID temperature sensor - into each die cavity as the films seal and cut.

4A pill ejector below the head drops finished capsules onto an inclined chute and stainless conveyor feeding the multi-section stainless tumble dryer; forward rotation tumbles capsules for shape setting, reverse rotation discharges them.

5A ground-based three-layer gelatin tank supplies gelatin via air-pressurised silicone hose with heating jacket.

6Operator controls via Siemens HMI touchscreen (bilingual Chinese/English).

Especificações técnicas

Especificações da variante: SED-100RJ-B (Experimental Type) - laboratory R&D variant

Especificações

Modelo

SED-100RJ1-C

Tensão

220V / 50Hz (manual) — also quoted 360V 3-phase 1.8 kW configurable

Utilidades

Total ~6kW; 220V 50Hz (key parts modifiable to 360V 3-phase). UPS or AC stabiliser >=6kW recommended; voltage tolerance +-10%, frequency +-5%. Compressed air <=0.05MPa for gelatin tank pressure feed. Cooling water. Environment: room temperature 16-22C, relative humidity 35-50%.

Detalhes de conformidade

GMP-compliant; vessel/tank fabrication per Q/WRJ02-2002, GB9684-88 and JB/T4735-1997. Floor load capacity >=5MPa.

Potência

6 kW

Pressão de ar

Gelatin-bucket pneumatic feed: ≤ 0.05 MPa

Dimensões

Comprimento

1500 mm

Largura

530 mm

Altura

1350 mm

Peso

400 kg

Área de instalação

Main machine 1500x530x1350mm (manual) / 1440x660x1350mm (data sheet), 400kg, four movable casters. Tumble dryer (per section) 1220x530x720mm, 160kg. Drying-tray vehicle 30 trays each (PE tray Phi750x480x54mm). Gelatin reactor SED-100MJQ-C 100L.

Materiais

Materiais de contato

Stainless steel 316L (gelatin-tank and medicine-prep-tank contact parts); SUS304 (other contact surfaces)

Materiais do corpo

Stainless steel 304 (machine body and tank exteriors); polished

Características principais

Fully automatic GMP softgel encapsulator with Siemens PLC + Siemens/ABB control

All parts CNC-machined; die-roll main-shaft parallelism 0.01mm

Imported high-quality bearings for low wear

Dosage tolerance <=+-1.5% (data sheet); <=+-1% at >=500mg (data table)

6-plunger feeding pump, single plunger 0-1.5mL, continuously adjustable

New rectangular direct-injection wedge - better for sticky materials

Heating tubes (150Wx6) + PT100 temp sensors on spray body and gelatin box

Liquid-cooled gelatin rollers with automatic temperature control

Lubricating-oil-saving system

4-section stainless tumble dryer with Siemens VFD; forward = dry, reverse = discharge

Bundled 100L SED-100RJG-C ground gelatin melting & feeding tank (3-layer SUS304/316L)

Bundled 100L medicine-prep tank (316L contact / 304 body)

Optional colloid mill for suspension formulations

Three drying-tray vehicles, 30 medical-grade PE trays each (Phi750x480x54mm)

SED-100MJQ-C 100L gelatin reactor with electric heating + vacuum + pneumatic horizontal feed

Siemens touchscreen HMI with bilingual Chinese/English UI, recipe management, jog mode

Free FAT with raw material supplied by manufacturer

Tier-one European brand control package (Siemens, ABB, Phoenix, Murrplastik, ILME)

Capacity 18,900 capsules/hr (4# Oval @ 3rpm) - larger production than lab variant

Dosage accuracy <=+-1% at fills >=500mg - pharma-grade

Bilingual touchscreen UI suitable for export customers

Designed to GMP for medical, nutraceutical, food and cosmetic softgels

Aplicações

Softgel encapsulation for pharmaceutical, nutraceutical, food, and cosmetic products

Production of olive / oblong / oval / tube softgel shapes

Encapsulation of sticky raw materials via rectangular direct-injection wedge

Setores

Farmacêutico

Nutraceutical / health food

Food

Cosméticos

SED

Fale com SED Sales Team

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Conformidade

Designed to GMP standards

Limpeza e manutenção

Each shift: top up liquid paraffin in body, feeding pump and hopper-side oil tanks. Weekly: replace liquid paraffin in body and feed pump and clean the filter; remove and clean pill ejector. Always keep both rubber wheels clean and oil-free. Immediately clean gelatin box and gelatin hose when stopping production. Check main drive belt + conveyor belt tension each shift. Periodically clean dryer fan-cover air inlet. Annually: dismantle, inspect and clean all mechanical equipment. Check insulation resistance (>=5MOhm) and grounding regularly.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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