Início / Equipamentos / Máquina de formação de pérolas por gotejamento / Large-Scale Automated Dropping Pill (Drip Pellet) Production Line
SED-100DWJ-A
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SED-100DWJ-A
SED · SED-100DWJ-A · Em destaque
SED-100DWJ-A — Large-Scale Automated Dropping Pill Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-100DWJ-A automated large-scale dropping pill (drop pellet) production line. Gravity-drip pill former with PLC + 10.4-inch touchscreen, pneumatic cooling-column lift, imported chiller + spiral refrigeration exchanger,
Prazo de entrega
Consultar
Capacidade de produção
360000 kg/h pellets (at 40 mg/pellet, 100 nozzles, 1 drop/sec)
Como funciona
Pre-heated drug solution (typically 80–85 °C) is fed from the 60 L stirred feed tank through a thermal-oil-jacketed line into the 1,500 ml double-walled drop tank. 100 drop nozzles release droplets by gravity into the three-stage insulated cooling column filled with cooling oil from the imported chiller/spiral exchanger. Solidified pellets overflow at the adjustable column exit, are conveyed to the YLSJ-I centrifuge-screener, where residual oil is removed and pellets are size-classified. Cold air is recovered and recirculated.
Processo de funcionamento
1Pre-heated drug solution (typically 80–85 °C) is fed from the 60 L stirred feed tank through a thermal-oil-jacketed line into the 1,500 ml double-walled drop tank.
2100 drop nozzles release droplets by gravity into the three-stage insulated cooling column filled with cooling oil from the imported chiller/spiral exchanger.
3Solidified pellets overflow at the adjustable column exit, are conveyed to the YLSJ-I centrifuge-screener, where residual oil is removed and pellets are size-classified.
4Cold air is recovered and recirculated.
Especificações técnicas
Especificações da variante: SED-100DWJ-A
Especificações
Modelo
SED-100DWJ-A
Capacidade de produção
360000 kg/h pellets (at 40 mg/pellet, 100 nozzles, 1 drop/sec)
Tensão
380V three-phase, five-wire
Utilidades
380 V three-phase 5-wire, 12 kW total; clean compressed air at 0.6 MPa (line) and 0.2 MPa (charging); chilled water/coolant supply for chiller; thermal oil for jacket heating; cleanroom installation at 22 °C ±2 °C
Detalhes de conformidade
Designed to GMP installation requirements (cleanroom 22 °C ±2 °C); declared product pass rate ≥97%; centrifuge meets national GMP industry standard.
Potência
12 kW
Pressão de ar
0.6 MPa clean air supply (line); 0.2 MPa for feed-tank charging
Dimensões
Comprimento
3800 mm
Largura
850 mm
Altura
1980 mm
Peso
980 kg
Área de instalação
Line ~3800 × 850 mm, height 1980 mm; main machine ~2000 × 850 mm; YLSJ-I screener ~1600 × 650 mm, 1100 mm tall
Materiais
Materiais de contato
316L stainless steel (feed tank, drop tank interior, float level switch, conveyor); PTFE coating on centrifuge drum; 316L screening drum
Materiais do corpo
Estrutura e painéis de aço inoxidável; insulated tanks (double-wall)
Características principais
100-nozzle drop head, 1 drop/sec - approx. 360,000 pellets / 14 kg per hour at 40 mg/pellet
Three-stage insulated cooling column with overflow, transparent acrylic top, level sensor, fully removable; pneumatic lift for adjustable drop height
Imported chiller (Shanghai Bainian Taikang 2HP) + proprietary spiral refrigerant exchanger - faster cool-down than immersion evaporator
PLC control with 10.4-inch Xinje color touchscreen; Xinje PLC; PT100 sensors
Intelligent control of cooling-column level and nozzle-tip temperature (latest features)
60 L stirred feed tank, 316L stainless wetted parts, 4 kW electric heat (2 x 2 kW), 400 W double-layer agitator, 0.2 MPa charging pressure
100 W (joint-venture) thermal-oil pump; 40 L thermal-oil reservoir
120 L double-insulated coolant tank
1500 ml drop tank with 316L wetted parts, internal feed switch, external 316L float level switch
316L stainless 105 mm x 800 mm conveyor
AirTAC or SNS pneumatics; main pneumatic elements Taiwan-sourced
YLSJ-I integrated centrifugal screener: PTFE-coated centrifugal drum, 316L screening drum, vibration damping, 1000-1400 rpm centrifuge speed, VFD discharge, automatic feed/discharge, 1100 W, 1600x650x1100 mm, 260 kg
Total line ~3800 x 850 x 1980 mm; main machine ~2000 x 850 x 1980 mm
Total line weight ~980 kg (main machine ~700 kg)
Pass rate >=97% for finished pellets
Fully automated drip-to-screened-pellet line - no manual transfer between drop former and de-oiler
Imported chiller + spiral exchanger gives faster cooling and easier oil-tank cleaning vs traditional immersion units
Intelligent cooling-column level and nozzle-temperature control improves consistency
PTFE-coated centrifuge drum reduces post-process material loss; low-viscosity coolant pellets can go straight to packaging
GMP-compliant cleanability throughout
Aplicações
Production of TCM and chemical drug drip pills
Lipid-vehicle dropping-pill manufacture
Pellet manufacturing requiring round, smooth, consistent-weight pellets without micro-pellets, tailing or sticking
Setores
Pharmaceutical (TCM and chemical drugs)
Health products / supplements (drip pellets)
Marcas dos componentes
Xinje/(PLC,10.4-inch touchscreen)
Shanghai Bainian Taikang (2HP industrial chiller, joint venture)
AirTAC or SNS (pneumatic elements, Taiwan)
PT100 (temperature sensor, generic)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP
Limpeza e manutenção
Cooling column fully removable for cleaning; oil tank designed for easier cleaning than immersion evaporators; PTFE centrifuge drum prevents pellet sticking. GMP-compliant clean-down throughout the line.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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