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SED-100DWJ-A

Sur devis

SED-100DWJ-A

SED · SED-100DWJ-A · En vedette

SED-100DWJ-A — Large-Scale Automated Dropping Pill Production Line

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SED-100DWJ-A automated large-scale dropping pill (drop pellet) production line. Gravity-drip pill former with PLC + 10.4-inch touchscreen, pneumatic cooling-column lift, imported chiller + spiral refrigeration exchanger,

GMP

Délai de livraison

Sur devis

Cadence

360000 kg/h pellets (at 40 mg/pellet, 100 nozzles, 1 drop/sec)

Fonctionnement

Pre-heated drug solution (typically 80–85 °C) is fed from the 60 L stirred feed tank through a thermal-oil-jacketed line into the 1,500 ml double-walled drop tank. 100 drop nozzles release droplets by gravity into the three-stage insulated cooling column filled with cooling oil from the imported chiller/spiral exchanger. Solidified pellets overflow at the adjustable column exit, are conveyed to the YLSJ-I centrifuge-screener, where residual oil is removed and pellets are size-classified. Cold air is recovered and recirculated.

Processus de fonctionnement

1Pre-heated drug solution (typically 80–85 °C) is fed from the 60 L stirred feed tank through a thermal-oil-jacketed line into the 1,500 ml double-walled drop tank.

2100 drop nozzles release droplets by gravity into the three-stage insulated cooling column filled with cooling oil from the imported chiller/spiral exchanger.

3Solidified pellets overflow at the adjustable column exit, are conveyed to the YLSJ-I centrifuge-screener, where residual oil is removed and pellets are size-classified.

4Cold air is recovered and recirculated.

Caractéristiques techniques

Caractéristiques de la variante : SED-100DWJ-A

Caractéristiques

Modèle

SED-100DWJ-A

Cadence

360000 kg/h pellets (at 40 mg/pellet, 100 nozzles, 1 drop/sec)

Tension

380V three-phase, five-wire

Fluides et énergie

380 V three-phase 5-wire, 12 kW total; clean compressed air at 0.6 MPa (line) and 0.2 MPa (charging); chilled water/coolant supply for chiller; thermal oil for jacket heating; cleanroom installation at 22 °C ±2 °C

Détails de conformité

Designed to GMP installation requirements (cleanroom 22 °C ±2 °C); declared product pass rate ≥97%; centrifuge meets national GMP industry standard.

Puissance

12 kW

Pression d’air

0.6 MPa clean air supply (line); 0.2 MPa for feed-tank charging

Dimensions

Longueur

3800 mm

Largeur

850 mm

Hauteur

1980 mm

Poids

980 kg

Emprise au sol

Line ~3800 × 850 mm, height 1980 mm; main machine ~2000 × 850 mm; YLSJ-I screener ~1600 × 650 mm, 1100 mm tall

Matériaux

Matériaux en contact

316L stainless steel (feed tank, drop tank interior, float level switch, conveyor); PTFE coating on centrifuge drum; 316L screening drum

Matériaux du bâti

Bâti et panneaux en acier inoxydable; insulated tanks (double-wall)

Caractéristiques principales

100-nozzle drop head, 1 drop/sec - approx. 360,000 pellets / 14 kg per hour at 40 mg/pellet

Three-stage insulated cooling column with overflow, transparent acrylic top, level sensor, fully removable; pneumatic lift for adjustable drop height

Imported chiller (Shanghai Bainian Taikang 2HP) + proprietary spiral refrigerant exchanger - faster cool-down than immersion evaporator

PLC control with 10.4-inch Xinje color touchscreen; Xinje PLC; PT100 sensors

Intelligent control of cooling-column level and nozzle-tip temperature (latest features)

60 L stirred feed tank, 316L stainless wetted parts, 4 kW electric heat (2 x 2 kW), 400 W double-layer agitator, 0.2 MPa charging pressure

100 W (joint-venture) thermal-oil pump; 40 L thermal-oil reservoir

120 L double-insulated coolant tank

1500 ml drop tank with 316L wetted parts, internal feed switch, external 316L float level switch

316L stainless 105 mm x 800 mm conveyor

AirTAC or SNS pneumatics; main pneumatic elements Taiwan-sourced

YLSJ-I integrated centrifugal screener: PTFE-coated centrifugal drum, 316L screening drum, vibration damping, 1000-1400 rpm centrifuge speed, VFD discharge, automatic feed/discharge, 1100 W, 1600x650x1100 mm, 260 kg

Total line ~3800 x 850 x 1980 mm; main machine ~2000 x 850 x 1980 mm

Total line weight ~980 kg (main machine ~700 kg)

Pass rate >=97% for finished pellets

Fully automated drip-to-screened-pellet line - no manual transfer between drop former and de-oiler

Imported chiller + spiral exchanger gives faster cooling and easier oil-tank cleaning vs traditional immersion units

Intelligent cooling-column level and nozzle-temperature control improves consistency

PTFE-coated centrifuge drum reduces post-process material loss; low-viscosity coolant pellets can go straight to packaging

GMP-compliant cleanability throughout

Applications

Production of TCM and chemical drug drip pills

Lipid-vehicle dropping-pill manufacture

Pellet manufacturing requiring round, smooth, consistent-weight pellets without micro-pellets, tailing or sticking

Secteurs

Pharmaceutical (TCM and chemical drugs)

Health products / supplements (drip pellets)

Marques des composants

Xinje/(PLC,10.4-inch touchscreen)

Shanghai Bainian Taikang (2HP industrial chiller, joint venture)

AirTAC or SNS (pneumatic elements, Taiwan)

PT100 (temperature sensor, generic)

SED

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Conformité

GMP

Nettoyage et entretien

Cooling column fully removable for cleaning; oil tank designed for easier cleaning than immersion evaporators; PTFE centrifuge drum prevents pellet sticking. GMP-compliant clean-down throughout the line.