Início / Equipamentos / Misturador-secador a vácuo de cone único com rosca/fita (DLZG) / Vertical Single-Cone Vacuum Spiral-Ribbon Dryer 120 L total 100 L working
SED-100DLZG-A
Consultar
SED-100DLZG-A
SED · SED-100DLZG-A · Em destaque
SED-100DLZG-A — Vertical Single-Cone Vacuum Spiral-Ribbon Dryer 120 L total 100 L working
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-100DLZG-A vertical single-cone vacuum spiral-ribbon dryer. 120 L total volume / 100 L working volume / 20 to 50 kg loading capacity. Closed-system vacuum drying equipment integrating drying, gentle de-agglomeration,
Prazo de entrega
Consultar
Capacidade de produção
20–50 L (working volume per batch)
Como funciona
Material enters the cone from the upper inlet. The rotating spiral ribbon lifts material at the periphery; material drops along the central axis, generating axial-flow 3D circulation with shear and mixing. The cone jacket, cone head, spiral spindle and spiral ribbon are simultaneously heated (hot water, steam or thermal oil). Material is in full contact with all heated surfaces for efficient heat-transfer drying. Under high vacuum (-0.095 MPa) surface water/solvent reaches saturation and evaporates, and is continuously removed by the vacuum pump.
Processo de funcionamento
1Material enters the cone from the upper inlet.
2The rotating spiral ribbon lifts material at the periphery; material drops along the central axis, generating axial-flow 3D circulation with shear and mixing.
3The cone jacket, cone head, spiral spindle and spiral ribbon are simultaneously heated (hot water, steam or thermal oil).
4Material is in full contact with all heated surfaces for efficient heat-transfer drying.
5Under high vacuum (-0.095 MPa) surface water/solvent reaches saturation and evaporates, and is continuously removed by the vacuum pump.
Especificações técnicas
Especificações da variante: SED-100DLZG-A
Especificações
Modelo
SED-100DLZG-A
Capacidade de produção
20–50 L (working volume per batch)
Utilidades
External heat source steam, hot water or thermal oil; electric 100 L hot water tank included; vacuum pump 3 kW included; 380 VAC electrical supply for 3 kW agitator motor; nitrogen supply for inert blanketing optional
Detalhes de conformidade
Designed to new GMP production requirements; IQ/OQ documentation in standard format; SS304 raw-material test certificates and bought-out item certificates supplied; 12-month warranty from commissioning.
Potência
6 kW
Dimensões
Comprimento
660 mm
Largura
660 mm
Altura
2000 mm
Área de instalação
Cone OD 660 mm; overall height 2000 mm; supplied in knock-down segments for delivery
Materiais
Materiais de contato
SUS304 stainless steel cone body, top cover, ribbon, main shaft, feed port, vacuum port, nitrogen port, discharge; PTFE pipe gaskets; sintered SS filter element
Materiais do corpo
Carbon-steel heating jacket with 50 mm aluminum-silicate insulation clad in 3 mm SUS304 sheet; carbon-steel reducer base; SUS304 main electrical cabinet
Características principais
120 L total / 100 L working volume; 20 to 50 kg loading capacity
Max outer diameter 660 mm; overall height 2000 mm
Vacuum -0.095 MPa
Agitator speed 0 to 23 rpm via Kewo 3 kW VFD
3 kW main agitator motor Jiangyin Dazhong with KAF77 helical-bevel reducer
Jacket + spiral shaft + ribbon + cone head all heated steam hot water or thermal oil
SUS304 cone body top cover agitator stir coil and main shaft Phi159 x 14 mm seamless
Carbon-steel heating jacket with 50 mm aluminum-silicate insulation SUS304 outer skin
Quick-open 200 mm feed port; DN40 vacuum port; DN20 nitrogen port
100 mm discharge with eccentric half-ball valve and 90 deg pneumatic actuator
DN50 sight glass with explosion-proof spotlight
Sintered SS filter and anti-static cloth filter bag 100 mm diameter <= 10 um
Sanitary mechanical seal LT212-65 + XZJT-32 swivel joint
Integrated 3 kW vacuum pump included and 100 L electric hot-water tank included
PT100 temperature sensor Yuyao Zhejiang; pointer-type vacuum gauge Hangzhou Heshan
SUS304 stainless steel main electrical cabinet; Chint electrical components
3 to 5x drying efficiency of equivalent double-cone rotary vacuum dryer
Sealed system safe for flammable, toxic, sterile and contamination-sensitive materials
Loading coefficient up to 90% on suitable materials
Preserves crystal shape on heat-sensitive and high-purity materials
GMP-compliant interior dead-corner-free; discharge approaches 100%
Spiral ribbon prevents wall caking and clumping
Provided with IQ/OQ documentation; 12-month warranty from commissioning
Aplicações
Vacuum drying of high-viscosity sticky or balling materials
Drying heat-sensitive APIs and intermediates without crystal damage
Closed-system drying of flammable, explosive, toxic or sterile powders
Pharmaceutical, chemical, pesticide and food powder drying
Setores
Pharmaceutical API and formulation
Chemical / fine chemical
Pesticide
Food
Biological / sterile products
Marcas dos componentes
KAF77 helical-bevel reducer China
Jiangyin Dazhong 3 kW main agitator motor
Kewo 3 kW VFD inverter
Chint Zhengtai electrical components
Yuyao Zhejiang PT100 temperature sensor
Hangzhou Heshan pointer-type vacuum gauge
Nanjing 50 mm aluminum-silicate insulation
Shanghai 90 deg pneumatic discharge cylinder
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP declared compliance new version
IQ/OQ documentation provided
Limpeza e manutenção
GMP-compliant interior with eliminated dead corners; near-complete discharge through 100 mm eccentric ball valve; CIP/SIP-compatible jacket and seals.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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