Inicio / Equipos / Mezclador-secador al vacío de cono único con tornillo/cinta (DLZG) / Vertical Single-Cone Vacuum Spiral-Ribbon Dryer 120 L total 100 L working
SED-100DLZG-A
Consultar
SED-100DLZG-A
SED · SED-100DLZG-A · Destacado
SED-100DLZG-A — Vertical Single-Cone Vacuum Spiral-Ribbon Dryer 120 L total 100 L working
La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English
SED-100DLZG-A vertical single-cone vacuum spiral-ribbon dryer. 120 L total volume / 100 L working volume / 20 to 50 kg loading capacity. Closed-system vacuum drying equipment integrating drying, gentle de-agglomeration,
Plazo de entrega
Consultar
Capacidad de producción
20–50 L (working volume per batch)
Funcionamiento
Material enters the cone from the upper inlet. The rotating spiral ribbon lifts material at the periphery; material drops along the central axis, generating axial-flow 3D circulation with shear and mixing. The cone jacket, cone head, spiral spindle and spiral ribbon are simultaneously heated (hot water, steam or thermal oil). Material is in full contact with all heated surfaces for efficient heat-transfer drying. Under high vacuum (-0.095 MPa) surface water/solvent reaches saturation and evaporates, and is continuously removed by the vacuum pump.
Proceso de funcionamiento
1Material enters the cone from the upper inlet.
2The rotating spiral ribbon lifts material at the periphery; material drops along the central axis, generating axial-flow 3D circulation with shear and mixing.
3The cone jacket, cone head, spiral spindle and spiral ribbon are simultaneously heated (hot water, steam or thermal oil).
4Material is in full contact with all heated surfaces for efficient heat-transfer drying.
5Under high vacuum (-0.095 MPa) surface water/solvent reaches saturation and evaporates, and is continuously removed by the vacuum pump.
Especificaciones técnicas
Especificaciones de la variante: SED-100DLZG-A
Especificaciones
Modelo
SED-100DLZG-A
Capacidad de producción
20–50 L (working volume per batch)
Suministros
External heat source steam, hot water or thermal oil; electric 100 L hot water tank included; vacuum pump 3 kW included; 380 VAC electrical supply for 3 kW agitator motor; nitrogen supply for inert blanketing optional
Detalles de conformidad
Designed to new GMP production requirements; IQ/OQ documentation in standard format; SS304 raw-material test certificates and bought-out item certificates supplied; 12-month warranty from commissioning.
Potencia
6 kW
Dimensiones
Longitud
660 mm
Anchura
660 mm
Altura
2000 mm
Superficie de instalación
Cone OD 660 mm; overall height 2000 mm; supplied in knock-down segments for delivery
Materiales
Materiales en contacto
SUS304 stainless steel cone body, top cover, ribbon, main shaft, feed port, vacuum port, nitrogen port, discharge; PTFE pipe gaskets; sintered SS filter element
Materiales del cuerpo
Carbon-steel heating jacket with 50 mm aluminum-silicate insulation clad in 3 mm SUS304 sheet; carbon-steel reducer base; SUS304 main electrical cabinet
Características principales
120 L total / 100 L working volume; 20 to 50 kg loading capacity
Max outer diameter 660 mm; overall height 2000 mm
Vacuum -0.095 MPa
Agitator speed 0 to 23 rpm via Kewo 3 kW VFD
3 kW main agitator motor Jiangyin Dazhong with KAF77 helical-bevel reducer
Jacket + spiral shaft + ribbon + cone head all heated steam hot water or thermal oil
SUS304 cone body top cover agitator stir coil and main shaft Phi159 x 14 mm seamless
Carbon-steel heating jacket with 50 mm aluminum-silicate insulation SUS304 outer skin
Quick-open 200 mm feed port; DN40 vacuum port; DN20 nitrogen port
100 mm discharge with eccentric half-ball valve and 90 deg pneumatic actuator
DN50 sight glass with explosion-proof spotlight
Sintered SS filter and anti-static cloth filter bag 100 mm diameter <= 10 um
Sanitary mechanical seal LT212-65 + XZJT-32 swivel joint
Integrated 3 kW vacuum pump included and 100 L electric hot-water tank included
PT100 temperature sensor Yuyao Zhejiang; pointer-type vacuum gauge Hangzhou Heshan
SUS304 stainless steel main electrical cabinet; Chint electrical components
3 to 5x drying efficiency of equivalent double-cone rotary vacuum dryer
Sealed system safe for flammable, toxic, sterile and contamination-sensitive materials
Loading coefficient up to 90% on suitable materials
Preserves crystal shape on heat-sensitive and high-purity materials
GMP-compliant interior dead-corner-free; discharge approaches 100%
Spiral ribbon prevents wall caking and clumping
Provided with IQ/OQ documentation; 12-month warranty from commissioning
Aplicaciones
Vacuum drying of high-viscosity sticky or balling materials
Drying heat-sensitive APIs and intermediates without crystal damage
Closed-system drying of flammable, explosive, toxic or sterile powders
Pharmaceutical, chemical, pesticide and food powder drying
Sectores
Pharmaceutical API and formulation
Chemical / fine chemical
Pesticide
Food
Biological / sterile products
Marcas de componentes
KAF77 helical-bevel reducer China
Jiangyin Dazhong 3 kW main agitator motor
Kewo 3 kW VFD inverter
Chint Zhengtai electrical components
Yuyao Zhejiang PT100 temperature sensor
Hangzhou Heshan pointer-type vacuum gauge
Nanjing 50 mm aluminum-silicate insulation
Shanghai 90 deg pneumatic discharge cylinder
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
GMP declared compliance new version
IQ/OQ documentation provided
Limpieza y mantenimiento
GMP-compliant interior with eliminated dead corners; near-complete discharge through 100 mm eccentric ball valve; CIP/SIP-compatible jacket and seals.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
Solicitar al equipo comercial
Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
Solicitar al equipo comercial
Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
Solicitar al equipo comercial
Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
Solicitar al equipo comercial
Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
Solicitar al equipo comercial
Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
Solicitar al equipo comercial
Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
Solicitar al equipo comercial
DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
Solicitar al equipo comercial
Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
Solicitar al equipo comercial