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SED-1000LXJ-E
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SED-1000LXJ-E
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SED-1000LXJ-E — Centrífuga
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SED-1000LXJ-E flat-plate full-flip-lid automatic scraper bottom-discharge centrifuge. Drum 1000 mm diameter, 500 mm height, 185 L volume, 250 kg maximum loading, 1100 rpm, maximum separation factor 677. Independent incli
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Como funciona
Slurry is delivered at variable VFD-controlled speed through the inclined distribution disc (rotating asynchronously to the drum) onto the SS304 drum inner wall. At 1100 rpm, centrifugal force (max factor 677) separates liquid through the screen into the DN100 mother-liquor outlet. Cake is washed via DN20 wash pipe through the distributor, then high-speed spin-dried. The drum decelerates and a hydraulically driven scraper peels the residual cake (8-10 mm) into the 560 mm collection hopper. PLC process interlocks coordinate the full-auto cycle.
Processo de funcionamento
1Slurry is delivered at variable VFD-controlled speed through the inclined distribution disc (rotating asynchronously to the drum) onto the SS304 drum inner wall.
2At 1100 rpm, centrifugal force (max factor 677) separates liquid through the screen into the DN100 mother-liquor outlet.
3Cake is washed via DN20 wash pipe through the distributor, then high-speed spin-dried.
4The drum decelerates and a hydraulically driven scraper peels the residual cake (8-10 mm) into the 560 mm collection hopper.
5PLC process interlocks coordinate the full-auto cycle.
Especificações técnicas
Especificações da variante: SED-1000LXJ-E
Especificações
Modelo
SED-1000LXJ-E
Tensão
3-phase 5-wire / 50Hz / 380V
Utilidades
3-phase 5-wire 380V/50Hz; compressed air 5-7 bar; wash liquid >=2 bar
Detalhes de conformidade
Designed and tested per GB19815-2005, JB/T10769.2-2007, GB/T28695-2012, GB/T10895-2004; motor IP55; control cabinet IP44; field operation box IP54; 100% NDT drum weld inspection; strict dynamic balancing; compound lithium grease bearing lubrication
Potência
18 kW
Pressão de ar
Compressed air 5-7 bar; wash liquid >=2 bar; hydraulic system max 5 MPa
Dimensões
Comprimento
2340 mm
Largura
1500 mm
Altura
2290 mm
Peso
3800 kg
Área de instalação
2340 x 1500 mm; no-foundation installation on suitable load-bearing floor
Materiais
Materiais de contato
Stainless steel 304, mirror polished (GMP)
Materiais do corpo
SS304 (full-flip lid, drum, scraper, distributor, discharge hopper, oil tank); carbon-steel base lined with SS304; 40Cr shaft
Características principais
Drum 1000 x 500 mm, volume 185 L, max load 250 kg, 1100 rpm, separation factor 677
Flat-plate frame with liquid-damping spring shock isolators, >=95% vibration isolation, no-foundation installation
Hydraulic full-flip lid; dovetail groove flange + seal-strip closure
Hydraulic scraper bottom discharge, 560 mm collection hopper; mechanical home-position protection
Residual cake thickness 8-10 mm
Independent inclined-disc distributor 1.5 kW VFD (Euro/Pucan), asynchronous to drum
Mechanical material-level detector
Drum: ductile-iron bottom riveted then fully welded over; no reinforcement hoop; 100% NDT
40Cr quenched-and-tempered main shaft; O-ring + skeleton oil-seal multi-stage sealing
VFD start, dynamic energy-consumption braking >=200 s
Main motor 15 kW (YE3 160L-4-B5), distributor motor 1.5 kW (YE3 90L-6-B5), hydraulic motor 1.5 kW (YE3 90L-4-B5); IP55; Jiangsu Lido
Total installed power 18 kW
Siemens PLC; Kunlun Tongtai HMI; Euro/Pucan inverter; Chint contactors
Hydraulic system max 5 MPa, 304 SS oil tank
Field operation box IP54 (304 SS); main control cabinet IP44
SS304 internal/external mirror-polished surfaces (GMP compliant)
Scraper gap and rotation angle to drum wall both adjustable
2-stage vibration protection (alarm + stop); process interlocks; e-stop; overload/overheat protection
Pneumatic feed ball valve DN40 and wash ball valve DN20 (304 SS)
Wafangdian main bearings; Sanlux V-belts (3 belts); imported filter cloth
Dimensions 2340 x 1500 x 2290 mm; weight 3800 kg
Closed / explosion-proof option for toxic, flammable or explosive environments
GMP-compliant mirror-polished SS304 wetted and external surfaces
Optimised inclined-disc distributor eliminates peak-shaped cake build-up and improves wash uniformity
Full Chinese-standard compliance documentation (GB19815-2005, JB/T10769.2-2007, GB/T28695-2012, GB/T10895-2004)
No-foundation installation for quick repositioning
Comprehensive documentation package supplied
Aplicações
Solid-liquid separation of pharmaceutical / chemical crystals with good dewatering
Filtration and cake washing of crystalline APIs or intermediates
Batch centrifugation duty in GMP pharmaceutical manufacturing
Setores
Pharmaceutical / API
Fine chemicals
Food / fermentation
Marcas dos componentes
Siemens (Germany) PLC
Kunlun Tongtai HMI/touchscreen
Euro/Pucan inverter and braking unit
Chint low-voltage components and contactors
Jiangsu Lido energy-saving motors (YE3 series)
Wafangdian main bearings
Sanlux V-belts (3 belts)
Houde vibration sensor
Imported filter cloth
SED
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Conformidade
GB19815-2005
JB/T10769.2-2007
GB/T28695-2012 (centrifuge guards)
GB/T10895-2004 (centrifuge vibration)
Motor IP55; control cabinet IP44; field box IP54
Limpeza e manutenção
SS304 internal and external mirror-polished surfaces. CIP wash introduced via DN20 wash pipe through the inclined distributor for full internal coverage.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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