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SED-1000LXJ-E

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SED-1000LXJ-E

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SED-1000LXJ-E — Centrifugeuse

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SED-1000LXJ-E flat-plate full-flip-lid automatic scraper bottom-discharge centrifuge. Drum 1000 mm diameter, 500 mm height, 185 L volume, 250 kg maximum loading, 1100 rpm, maximum separation factor 677. Independent incli

GB19815-2005JB/T10769.2-2007GB/T28695-2012 (centrifuge guards)GB/T10895-2004 (centrifuge vibration)Motor IP55; control cabinet IP44; field box IP54

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Fonctionnement

Slurry is delivered at variable VFD-controlled speed through the inclined distribution disc (rotating asynchronously to the drum) onto the SS304 drum inner wall. At 1100 rpm, centrifugal force (max factor 677) separates liquid through the screen into the DN100 mother-liquor outlet. Cake is washed via DN20 wash pipe through the distributor, then high-speed spin-dried. The drum decelerates and a hydraulically driven scraper peels the residual cake (8-10 mm) into the 560 mm collection hopper. PLC process interlocks coordinate the full-auto cycle.

Processus de fonctionnement

1Slurry is delivered at variable VFD-controlled speed through the inclined distribution disc (rotating asynchronously to the drum) onto the SS304 drum inner wall.

2At 1100 rpm, centrifugal force (max factor 677) separates liquid through the screen into the DN100 mother-liquor outlet.

3Cake is washed via DN20 wash pipe through the distributor, then high-speed spin-dried.

4The drum decelerates and a hydraulically driven scraper peels the residual cake (8-10 mm) into the 560 mm collection hopper.

5PLC process interlocks coordinate the full-auto cycle.

Caractéristiques techniques

Caractéristiques de la variante : SED-1000LXJ-E

Caractéristiques

Modèle

SED-1000LXJ-E

Tension

3-phase 5-wire / 50Hz / 380V

Fluides et énergie

3-phase 5-wire 380V/50Hz; compressed air 5-7 bar; wash liquid >=2 bar

Détails de conformité

Designed and tested per GB19815-2005, JB/T10769.2-2007, GB/T28695-2012, GB/T10895-2004; motor IP55; control cabinet IP44; field operation box IP54; 100% NDT drum weld inspection; strict dynamic balancing; compound lithium grease bearing lubrication

Puissance

18 kW

Pression d’air

Compressed air 5-7 bar; wash liquid >=2 bar; hydraulic system max 5 MPa

Dimensions

Longueur

2340 mm

Largeur

1500 mm

Hauteur

2290 mm

Poids

3800 kg

Emprise au sol

2340 x 1500 mm; no-foundation installation on suitable load-bearing floor

Matériaux

Matériaux en contact

Stainless steel 304, mirror polished (GMP)

Matériaux du bâti

SS304 (full-flip lid, drum, scraper, distributor, discharge hopper, oil tank); carbon-steel base lined with SS304; 40Cr shaft

Caractéristiques principales

Drum 1000 x 500 mm, volume 185 L, max load 250 kg, 1100 rpm, separation factor 677

Flat-plate frame with liquid-damping spring shock isolators, >=95% vibration isolation, no-foundation installation

Hydraulic full-flip lid; dovetail groove flange + seal-strip closure

Hydraulic scraper bottom discharge, 560 mm collection hopper; mechanical home-position protection

Residual cake thickness 8-10 mm

Independent inclined-disc distributor 1.5 kW VFD (Euro/Pucan), asynchronous to drum

Mechanical material-level detector

Drum: ductile-iron bottom riveted then fully welded over; no reinforcement hoop; 100% NDT

40Cr quenched-and-tempered main shaft; O-ring + skeleton oil-seal multi-stage sealing

VFD start, dynamic energy-consumption braking >=200 s

Main motor 15 kW (YE3 160L-4-B5), distributor motor 1.5 kW (YE3 90L-6-B5), hydraulic motor 1.5 kW (YE3 90L-4-B5); IP55; Jiangsu Lido

Total installed power 18 kW

Siemens PLC; Kunlun Tongtai HMI; Euro/Pucan inverter; Chint contactors

Hydraulic system max 5 MPa, 304 SS oil tank

Field operation box IP54 (304 SS); main control cabinet IP44

SS304 internal/external mirror-polished surfaces (GMP compliant)

Scraper gap and rotation angle to drum wall both adjustable

2-stage vibration protection (alarm + stop); process interlocks; e-stop; overload/overheat protection

Pneumatic feed ball valve DN40 and wash ball valve DN20 (304 SS)

Wafangdian main bearings; Sanlux V-belts (3 belts); imported filter cloth

Dimensions 2340 x 1500 x 2290 mm; weight 3800 kg

Closed / explosion-proof option for toxic, flammable or explosive environments

GMP-compliant mirror-polished SS304 wetted and external surfaces

Optimised inclined-disc distributor eliminates peak-shaped cake build-up and improves wash uniformity

Full Chinese-standard compliance documentation (GB19815-2005, JB/T10769.2-2007, GB/T28695-2012, GB/T10895-2004)

No-foundation installation for quick repositioning

Comprehensive documentation package supplied

Applications

Solid-liquid separation of pharmaceutical / chemical crystals with good dewatering

Filtration and cake washing of crystalline APIs or intermediates

Batch centrifugation duty in GMP pharmaceutical manufacturing

Secteurs

Pharmaceutical / API

Fine chemicals

Food / fermentation

Marques des composants

Siemens (Germany) PLC

Kunlun Tongtai HMI/touchscreen

Euro/Pucan inverter and braking unit

Chint low-voltage components and contactors

Jiangsu Lido energy-saving motors (YE3 series)

Wafangdian main bearings

Sanlux V-belts (3 belts)

Houde vibration sensor

Imported filter cloth

SED

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Conformité

GB19815-2005

JB/T10769.2-2007

GB/T28695-2012 (centrifuge guards)

GB/T10895-2004 (centrifuge vibration)

Motor IP55; control cabinet IP44; field box IP54

Nettoyage et entretien

SS304 internal and external mirror-polished surfaces. CIP wash introduced via DN20 wash pipe through the inclined distributor for full internal coverage.