Início / Equipamentos / Inspeção visual e rejeição / Fully Automatic Blister-Pack Inspection Machine (Top + Bottom Face Inspection)
SED-1-500YSJT-T
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SED-1-500YSJT-T
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SED-1-500YSJT-T — Fully Automatic Blister-Pack Inspection Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-1-500YSJT-T is a fully automatic pharmaceutical blister-pack inspection machine (aluminium-plastic blister card, single-channel dual-station). It inspects both the top face (tablet/capsule side) and bottom face (
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Como funciona
Blister cards from the upstream blister machine are split into single-card lanes, fed onto the inspection conveyor, and held by vacuum belt. A SICK fibre-optic photoelectric sensor detects each blister card and triggers the LED light source and camera to capture the image. The image data is passed to the in-PC inspection software (via acquisition card / PCI board), which analyses each board as OK or NG. NG boards are ejected by FESTO solenoid-valve rejection actuators into the reject bin; OK boards pass through. The dual-station design inspects both front (tablet) and back (aluminium foil) faces in one machine pass.
Processo de funcionamento
1Blister cards from the upstream blister machine are split into single-card lanes, fed onto the inspection conveyor, and held by vacuum belt.
2A SICK fibre-optic photoelectric sensor detects each blister card and triggers the LED light source and camera to capture the image.
3The image data is passed to the in-PC inspection software (via acquisition card / PCI board), which analyses each board as OK or NG.
4NG boards are ejected by FESTO solenoid-valve rejection actuators into the reject bin; OK boards pass through.
5The dual-station design inspects both front (tablet) and back (aluminium foil) faces in one machine pass.
Especificações técnicas
Especificações da variante: SED-1-500YSJT-T
Especificações
Modelo
SED-1-500YSJT-T
Tensão
380V, 50/60Hz
Utilidades
Power: 380V, 50/60Hz, 5.0 kW; Compressed air: 5-7 kg/cm2 (approx. 0.5-0.7 MPa)
Detalhes de conformidade
Component-level certifications from BASLER cameras (CE/RoHS, FCC, UL, REACH, KC, etc.). Designed for pharmaceutical blister-pack quality control. Note: this machine does NOT inspect foil printing correctness; it detects physical foil defects only (damage, needle-hole, fold, board-level position defects).
Potência
5 kW
Pressão de ar
5-7 kg/cm² (~0.5-0.7 MPa)
Dimensões
Comprimento
2000 mm
Largura
1100 mm
Altura
2000 mm
Peso
600 kg
Área de instalação
L 2000 x W 1100 x H 2000 mm
Características principais
Single-channel, dual-station design — top and bottom face of blister card inspected in one pass
BASLER ace 5 MP GigE camera (acA2440-20gc, Sony IMX264 colour CMOS, 22.7 fps, global shutter)
FUJIFILM (FUJINON) machine-vision lenses
CBT light sources: coaxial light, integrating-sphere (dome) light, and backlight (3 types)
SIEMENS PLC and touchscreen HMI
SICK fibre-optic photoelectric sensors
Schneider electrical components (circuit breakers, contactor, VFD, relays)
Advantech industrial PC (Intel 8th-gen i7-8700, 3.2 GHz, 6-core/12-thread)
SANTAK UPS; FESTO rejection solenoid valves
Inspeção speed: 500 boards/min; weight: 600 kg; power: 5 kW
Top + bottom face inspected in a single machine pass — no second machine needed
Premium imaging: BASLER cameras + FUJIFILM lenses + CBT coaxial/dome/backlight sources
Detects 28+ tablet defect types and 23+ capsule defect types
Adjustable defect detection thresholds — configurable to production and quality requirements
Siemens PLC + HMI; Schneider electrical safety components; Advantech industrial PC
Aplicações
Aluminium-plastic blister card inspection (board sizes 50x30 to 120x90 mm)
Tablet blister card defect detection: empty bubble, half-tablet, broken tablet, black spots, hair, foreign matter, character printing defects, foil defects (A/B/C grade), needle-hole
Capsule blister card defect detection: missing capsule, half capsule, leaking powder, printing defects, chipped/cracked capsule, deformed capsule, foil damage
Setores
Fabricação farmacêutica
Solid-dose (tablet/capsule) blister packaging quality control
Marcas dos componentes
Cameras: BASLER (acA2440-20gc, 5 MP, Sony IMX264, 22.7 fps, C-mount)
Lenses: FUJIFILM (FUJINON) machine-vision lenses
Light sources: CBT — coaxial light, integrating-sphere (dome) light, backlight
PLC + touchscreen: SIEMENS
Sensors (photoelectric): SICK fibre-optic amplifier + fibre
Electrical components: Schneider (load switch, breakers, contactor, VFD, relays)
Industrial PC: Advantech,Intel i7-8700
Display: 15-inch Axcor
I/O board: ACOMTECH
Rejection solenoid valves: FESTO
UPS: SANTAK
Switching power supplies: MW (Mean Well)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
BASLER cameras: CE (incl. RoHS), EAC, UL, FCC, GenICam, GigE Vision, IP30, IEEE 802.3af PoE, REACH, KC
Limpeza e manutenção
Power off before cleaning. Wipe camera lenses and light source windows with a lint-free cloth. Clean conveyor belts and reject bins after each production run. Do not spray water on electrical components.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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